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Armrest repair help

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Old Feb 9, 2017 | 11:51 AM
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Default Armrest repair help

The holes in the sheet metal of the door won't hold the screws anymore. Bigger screw won't fit through the armrest. Any suggestions?
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Old Feb 9, 2017 | 12:08 PM
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Take door apart, hold metal dolly behind stripped hole, tap distorted screw hole metal back down with appropriate hammer. Test stock screw until satisfied. Reassemble. Don't over-tighten.
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Old Feb 9, 2017 | 12:11 PM
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Old Feb 9, 2017 | 04:55 PM
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Tapping the metal down to tighten it up is the best idea. The plastic inserts will work in drywall and wood, but the thin sheet metal doesn't give that insert any surface to grip. I think it will just spin on the end of the screw, instead of allowing the screw to engage with it.

You could try plugging it with JB Weld [putty] stick epoxy, then pre-drilling hole with a smaller drill bit. As with any of those panel screws, excessive torque is the 'enemy'.
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Old Feb 9, 2017 | 05:30 PM
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Actually the drywall anchors work quite well when secured with a dab of JB Weld.

If you are speaking of the nose of the armrest a speed nut will do the job.







I owned the 1979 from 1986 to 2003.

Last edited by Paul L; Feb 9, 2017 at 06:28 PM.
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Old Feb 9, 2017 | 07:14 PM
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Thank you Paul 74 for the pictures and alternate methods. All good.
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Old Feb 9, 2017 | 07:36 PM
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Originally Posted by Blue79
Thank you Paul 74 for the pictures and alternate methods. All good.
The repair you see has lasted 16 years.
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Old Feb 9, 2017 | 09:02 PM
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A professional method to provide a solid mounting point in a thin surface such as sheet metal or fiberglass, is to install a threaded insert. These inserts (sometimes called a threadsert, rivet-nut, or a rivnut) install in a very similar manner to a regular rivet. There are specific tools to install them, but they can also be installed without a special tool.

Harbor Freight sells an inexpensive light-duty version of the tool with 4 sizes of aluminum inserts:

http://www.harborfreight.com/45-piec...-kit-1210.html

In Canada, Princess Auto sells the same tool:

http://www.princessauto.com/en/detai...it/A-p2925204e

Google will lead you to plenty of info, pics, and videos about these inserts.

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Old Feb 10, 2017 | 08:42 AM
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Thanks for all the suggestions. This is why I love car forums!
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