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Old Mar 24, 2018 | 04:59 PM
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I'm new to Vette body work. Took the front clip of my 79 to fix the birdcage rust. It looks like the wrong bonding agent was used, here's a pic of the firewall. Left side has what looks like a hard polyurethane on it. Does this look right, and should I remove all this crap?
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Old Mar 24, 2018 | 05:03 PM
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Originally Posted by squared
I'm new to Vette body work. Took the front clip of my 79 to fix the birdcage rust. It looks like the wrong bonding agent was used, here's a pic of the firewall. Left side has what looks like a hard polyurethane on it. Does this look right, and should I remove all this crap?
no picture
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Old Mar 24, 2018 | 06:09 PM
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I don`t see a picture either, but if you remove & re-attach body panels, you will need to remove ALL the previous bonding agent, (no matter WHAT it was), and make the mating surfaces smooth before applying new adhesive.
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Old Mar 25, 2018 | 08:33 PM
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here's the picture, didn't upload from my phone...

Last edited by squared; Mar 25, 2018 at 08:35 PM.
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Old Mar 26, 2018 | 12:02 AM
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Yes it will have to come off. Tough job adhesive gonna take some time and creativity but if you want it to fit right you have to go back to stock
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Old Mar 26, 2018 | 08:03 AM
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Yea, that looks pretty messy. Take a heat gun and you should be able to remove most of it. Watch that you don't get to aggressive sanding so you don't mess up any of the bonding points.

RVZIO
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Old Mar 26, 2018 | 10:23 AM
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Originally Posted by rvzio
Yea, that looks pretty messy. Take a heat gun and you should be able to remove most of it. Watch that you don't get to aggressive sanding so you don't mess up any of the bonding points.

RVZIO
I have similar problems on my project car. I had to rebuild/re-fiberglass bonding points that were damaged...it was worth the extra work to have solid bonding points/areas.
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Old Mar 26, 2018 | 08:46 PM
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The adhesive looks original at the surround panel, can"t tell from the picture if it is on the fender. A 50 grit 3" roloc on an angle grinder will clean that up in about 30 min. All the original adhesive doesn't have to be removed.
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Old Mar 26, 2018 | 09:17 PM
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Looks like a serious work here..
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Old Mar 27, 2018 | 06:53 AM
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The bonding agent on right side of my car looks like yours, which I assume was the factory stuff.

I realize that I'm going to have to remove enough from the panels to have a relatively smooth surface to bond to. It's that the black stuff used on the left side looks like it there was too much put on and it didn't stick to the fender and splash well in most places. I've seen similar things on SMC jet ski hulls that were patched with polyester resin which doesn't bond to epoxy..same thing here?

How do I get to the rivets behind the fresh air intake? I can get one from inside the birdcage, but from the AIM, there seem to be more.
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