High torque mini starter headache






I've got 3 mini starters turning over 9:1, 11:1 and 10.5:1 sbc and bbc an I've never had a single issue.
1 is a powermaster, I think the other are tuff stuff maybe?










I went through 2 Summit mini starters, a TCI mini starter and another unknown brand, I had problems with all three staying aligned after a few hot restarts and the starter gear banging into the teeth of the flywheels...no matter how much clearance/lash I adjusted. It was never consistent because the starter gears had so much up and down movement when deployed.
The fix for this is a mini starter with the nose cone style with the starter gear shaft supported on the flywheel side. This is the "Hitatchi" style, or also known as the "GM mini starter"... The engagement is more consistent and even the teeth will be more "curved" for easier engagement.
You can usually get these for $150 or so, you won't likely need any shims or anything...Just bolt on and go.
I actually use one from O Reily's, its their Ultima brand, new. Its been on my 10-1 496 with locked out timing for 6-7 years now and at least 15-16k miles, never an issue with it. The motor is TINY on it and it will be far away from header heat.

If you do go with the "Hitatchi" style starter, make sure to get the correct metric OD shank starter bolts for it. You can get them at any GM dealer for $10. They are an odd size and you NEED to use them for the starter to stay located correctly. Both the starter and bolts are listed as 1996-1998 5.7L 350 engine components, and yes, they'll start a big block fine.
Last edited by ajrothm; Apr 20, 2018 at 08:37 PM.
I use the same one. The other styles caused me nothing but issues.https://www.dbelectrical.com/product...sdr0031-l.html
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If you do go with the "Hitatchi" style starter, make sure to get the correct metric OD shank starter bolts for it. You can get them at any GM dealer for $10. They are an odd size and you NEED to use them for the starter to stay located correctly. Both the starter and bolts are listed as 1996-1998 5.7L 350 engine components, and yes, they'll start a big block fine.
That's what I did for my 11:1 SBC. Ebay special for less than $50 + bought the GM 10mm bolts separately. Been on over 3 years now and no issues so far.
By the way I run a Powermaster starter and alternator.
Craig
Running a NAPA starter now. Had it for a few years - never missed a beat.



















