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Old 01-27-2019, 09:18 PM
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Dave Cunningham
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Default Ready for gelcoat









ok, got all the bodywork done , masked the car off and I'm going to spray this baby with gelcoat tomorrow morning, I've constructed a spray booth , as per dubs instructions, and I think I'm ready to go. I'll post pictures when I'm done , if I can figure out how
Old 01-27-2019, 09:23 PM
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Dave Cunningham
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I took dubs advise and bolted all the bumpers on, to make sure they fit, glad I did, had to make a few alterations, and they fit like a dream. Luckily I had just got all the chrome and trim back from the platers .
Old 01-28-2019, 09:44 AM
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Please share what brand, amount, and what you will be spraying over the gelcoat. I am almost ready for final sanding of the fiberglass. Also what grit paper did you prep with. Ant details on the booth build would be appreciated. I will be using my garage also.
Thanks,Peter

Last edited by twinpack; 01-28-2019 at 09:45 AM.
Old 01-28-2019, 10:49 AM
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Dave

Could you refresh my memory as to why you are choosing to shoot gelcoat instead of a two part epoxy primer, please.

Your prep work looks awesome!! As does the booth!!

VERYSOON
Old 01-28-2019, 12:11 PM
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Originally Posted by VERYSOON
Dave

Could you refresh my memory as to why you are choosing to shoot gelcoat instead of a two part epoxy primer, please.

Your prep work looks awesome!! As does the booth!!

VERYSOON
Exactly my thought on the gelcoat vs primer - but great prep work. But I am adding a cautionary note about the setup and maybe the booth, I seem to remember paint not sticking to whatever it was I had shielded my open body areas in. Pretty sure it was two mil mylar but not positive. You do not want this to come unstuck while you are spraying, and I can't tell what the cockpit area is. Paper is the good stuff.

Gee I keep editing this ... you cannot ever have enough light and from every angle too. Do an imaginary walk around with a spray gun. Apologies if you already know all this.

If you will be spraying a metallic, you want the doors vertical.

Last edited by ignatz; 01-28-2019 at 12:21 PM.
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Old 01-28-2019, 10:18 PM
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Dave Cunningham
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Wow, just finished, turned out great, spraying two gallons of gelcoat on a car is time consuming. The product I used is a generic brand available at a local plastic supply place we have here in Victoria BC , they are the only ones that carry any gelcoat here. I bought two gallons of the neutral coloured stuff , and 250 ml of black tint, I split that between the two gallons and it turned it jet black. I used a gravity feed gun I had with. 3.0 tip on it, it is set up with the disposable pot system , which you really need for this process. I experimented a bit, and ended up reducing the gelcoat a little more than 10 percent with styrene and adding 16 ml of MPK per 800 ml paint pot, it's not very warm here so that's the max they recommend ( 8 degrees Celsius, 47 Fahrenheit) I was going to add wax to the last coat, on the advise of the people at the supply store , but after talking to DUB this morning I opted to top coat the gelcoat with PVA, and it seems to have worked great, I sprayed about two quarts on, as per DUBs advise.
as to the question , " why use gelcoat" I was going to skip this step but after talking with guys like DUB and a few other painters , I decided to use gelcoat to seal everything up , before going to polyester primer, a lot of work but I have lots of time and I'm going to keep this car, and I want to do the best job possible.
Old 01-28-2019, 10:28 PM
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Originally Posted by ignatz
Exactly my thought on the gelcoat vs primer - but great prep work. But I am adding a cautionary note about the setup and maybe the booth, I seem to remember paint not sticking to whatever it was I had shielded my open body areas in. Pretty sure it was two mil mylar but not positive. You do not want this to come unstuck while you are spraying, and I can't tell what the cockpit area is. Paper is the good stuff.

Gee I keep editing this ... you cannot ever have enough light and from every angle too. Do an imaginary walk around with a spray gun. Apologies if you already know all this.

If you will be spraying a metallic, you want the doors vertical.
thanks for the tip on the plastic, you are probably right not a good idea, I won't use that again, as I've mentioned in my other posts I am just a novice , and this forum is such a great source of knowledge, the booth I set up in the garage is just to get the gelcoat and primer done, I have a decent cross draft booth at my sign business and will be spraying the car down there. I have a highly skilled automotive painter that works for me that I could get to do the final spray on the car, but there is no way I'm putting in all this prep work and have someone ( everyone) ask " who painted the car" and have to say that he did, I'm painting it myself!
Old 01-28-2019, 11:17 PM
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Originally Posted by Dave Cunningham
there is no way I'm putting in all this prep work and have someone ( everyone) ask " who painted the car" and have to say that he did, I'm painting it myself!
I absolutely agree with that sentiment!
Old 01-28-2019, 11:53 PM
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Just went out to the shop to check on things , the pva seems to have done its job, everything has rocked up hard. Forgot to ask anyone how long to leave it before you sand it? I saw a YouTube video where they were going to leave it for a month?! I was thinking a few days would be lots, I'm stoked to get sanding and get the primer on. I'm not stoked to have to mask it all off again , though ,lol
Old 01-29-2019, 12:01 AM
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Originally Posted by twinpack
Please share what brand, amount, and what you will be spraying over the gelcoat. I am almost ready for final sanding of the fiberglass. Also what grit paper did you prep with. Ant details on the booth build would be appreciated. I will be using my garage also.
Thanks,Peter
hey peter, I took DUBs idea and just strung two cables down the length of the garage using screw eyes and turnbuckles, then looped poly over the whole thing and used tuck tape on the floor and seems. Worked great, although I have to say there is almost no overspray with the gelcoat , it basically comes out of the gun and lands on the car. I prepped the car to 80 grit, and then gave it a quick blocking with 180 ( probably not necessary)
Old 01-29-2019, 12:39 AM
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awesome!

Old 01-29-2019, 04:22 AM
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Looks amazing
Old 01-29-2019, 06:57 AM
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Originally Posted by Dave Cunningham


hey peter, I took DUBs idea and just strung two cables down the length of the garage using screw eyes and turnbuckles, then looped poly over the whole thing and used tuck tape on the floor and seems. Worked great, although I have to say there is almost no overspray with the gelcoat , it basically comes out of the gun and lands on the car. I prepped the car to 80 grit, and then gave it a quick blocking with 180 ( probably not necessary)
Thank you for taking the time to answer my questions. You have convinced me to gel coat. Well worth the effort in my opinion. Your car looks great. I am of the same mind as you, after all the years 7 or 8, I've been restoring my car I will be painting it myself. You've inspired me to take the extra step of gelcoat to seal and lock down everything. DUB has given me the same advice. Well done I say. Looking forward to seeing the next steps. Please post your progress. I will be following right behind you.
Old 01-29-2019, 07:00 AM
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Wow, great work buddy.
Old 01-29-2019, 07:15 AM
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Very nice indeed. I am connecting and will watch now and thank you for sharing. Very nice.
Old 01-29-2019, 09:44 AM
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Dave.

The temperature is important when you are being concerned about how long to let it sit before you block on it. SO...a cold temperature like 50 degrees F is really not enough to really do much even if you let it sit for a week.

IF you can get the body really warm by using an alternate heat source and still allow the air from time to time to be expelled out of your garage so you do not have a possible vapor explosion issue....which depends on what your alternate heat source is and where it is being placed in regards to the environment of where the vapors can collect......I weld heat it up and then you should be OK.

I use a 185,000 BTU kerosene salamander heater and blow air into the room my paint booth is in and even with fans being on.... on a 50 degree F day I can get my booth to 80 degrees F. Once I KNOW the vapors are all but gone I can REALLY heat up my booth to about 120+ degrees to further get the body hot...and occasionally turn my booth fans on to get some of the heated air/vapors out... so I have no surprises when the car actually gets outside in the summer and the body gets that hot on a sunny day. THAT is what you are kind of looking for. A way to get it hot as (or hotter) if it were outside on a hot sunny day.. It is not a requirement..but logically...it makes sense. Put the body through the same temperature as you know it will EVENTUALLY go through so nothing pops up on you.

SUPER GLAD you went and got the PVA and I think by how well it turned out...or discussion on this helped your because it looks good it the photos.

DUB
Old 01-29-2019, 10:43 AM
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Dave Cunningham
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Ok good to know Dub, I have the heat on in the garage and can keep it at about 70, but I do have one of those salamander heaters at my shop and will really get it cranked up in there . My buddy is free next Saturday, and we were really hoping to start sanding and get it into polyester early next week.
so with the PVA you just roll the car outside and wash it off with a hose? Crap, so much for leaving all that masking on for the primer, oh well

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Old 01-29-2019, 10:52 AM
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Oh one other thing I was going to mention; after reducing the gelcoat a little over 10 percent and adding the MEK , 2 gallons resulted exactly 5 coats on the car and all the pieces ( doors hood etc. ) DUB had advised me to do some test samples and use a mil gauge to see how thick it ended up but I was too impatient, but I can tell you there is a **** load ( to use a technical term) of material on there, I should measure the garage door it may have to be widened to get the car out of there.
Old 01-29-2019, 11:09 AM
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Originally Posted by DUB
Dave.

The temperature is important when you are being concerned about how long to let it sit before you block on it. SO...a cold temperature like 50 degrees F is really not enough to really do much even if you let it sit for a week.

IF you can get the body really warm by using an alternate heat source and still allow the air from time to time to be expelled out of your garage so you do not have a possible vapor explosion issue....which depends on what your alternate heat source is and where it is being placed in regards to the environment of where the vapors can collect......I weld heat it up and then you should be OK.

I use a 185,000 BTU kerosene salamander heater and blow air into the room my paint booth is in and even with fans being on.... on a 50 degree F day I can get my booth to 80 degrees F. Once I KNOW the vapors are all but gone I can REALLY heat up my booth to about 120+ degrees to further get the body hot...and occasionally turn my booth fans on to get some of the heated air/vapors out... so I have no surprises when the car actually gets outside in the summer and the body gets that hot on a sunny day. THAT is what you are kind of looking for. A way to get it hot as (or hotter) if it were outside on a hot sunny day.. It is not a requirement..but logically...it makes sense. Put the body through the same temperature as you know it will EVENTUALLY go through so nothing pops up on you.

SUPER GLAD you went and got the PVA and I think by how well it turned out...or discussion on this helped your because it looks good it the photos.

DUB
So DUB, after spraying the gelcoat, how long to wait before spraying the PVA. I curing in a 70* garage, how long before rinsing it off or do you let it sit a few weeks and then rinse. I like this approach to lock down any work performed. This thread is timely. Sorry for the high jack again but I need this info. I plan on starting next week on my booth.
Old 01-29-2019, 07:05 PM
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Originally Posted by VERYSOON
Dave

Could you refresh my memory as to why you are choosing to shoot gelcoat instead of a two part epoxy primer, please.

Your prep work looks awesome!! As does the booth!!

VERYSOON
In comparison...epoxy primer on its BEST day cannot hold candle to the properties of what gelcoat can do. They cannot even be considered even being close. The ONLY product that remotely comes close to gelcoat is polyester primer..and it is still NOT the same. Because show me where you see a boat or fiberglass item that is left outside in water or just left outside that is in polyester primer. You won.t BUT you will see fiberglass parts all having gelcoat used on them in their process of beign made for a reason...

Originally Posted by twinpack
So DUB, after spraying the gelcoat, how long to wait before spraying the PVA. I curing in a 70* garage, how long before rinsing it off or do you let it sit a few weeks and then rinse. I like this approach to lock down any work performed. This thread is timely. Sorry for the high jack again but I need this info. I plan on starting next week on my booth.
I clean up my gelcoat gun and then I apply the PVA . 5-10 minutes generally.

DUB
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