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C3 Calipers / brakes

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Old Aug 29, 2023 | 08:42 AM
  #41  
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Update. Haven’t touched the car in 3 years. Just about finished her off this month. Back to the calipers. Brakes lasted a full 200 yards on the neighborhood test run……then lost brakes completely. No e brake either. Had to bump the curb a few times to stop her.

so checked the fluid and it was empty. Got her home and the seals leaked. Front driver. Replaced it with a reman. Guess what- that new one leaked too. Replaced again and so far so good. Good brake response after bleeding.

Last edited by gaboriar; Aug 29, 2023 at 08:43 AM. Reason: Missing words
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Old Aug 29, 2023 | 09:14 AM
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next up fix e brake
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Old Aug 29, 2023 | 02:05 PM
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Since one leaked already, consider rebuilding them yourself. Once the halves are opened, you can determine if the calipers have been sleeved in stainless steel. If so, rebuild all with O-ring pistons. Do it once and forget about it. Regarding the parking brake, do a search on the C-2 and C-3 forums and see what's involved in servicing and or rebuilding them. My motto is don't fool around with brakes and steering. Good luck. Jerry
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Old Aug 29, 2023 | 09:06 PM
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Originally Posted by MelWff
Internally collapsed rubber brake hoses.
check ur hoses possibly collapsed
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Old Aug 30, 2023 | 01:15 PM
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Appreciate all the help. So far so good with the brakes proper. Will tackle the ebrake next.
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Old Aug 30, 2023 | 01:34 PM
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Did the calipers leak at the O-ring? That's not uncommon. When they re-do the calipers they sandblast the whole thing. But the boss where the O-ring resides needs special attention. A lot of times they're left rough-textured from the sandblasting, and sometimes that area is rough or even pitted from prior rusting. The O-ring area really should be machined smooth for a good, long-lasting o-ring seal. Long-lasting are the key words. Some places used to do that. I don't know if LoneStar (and other rebuilders) still do?

I cut out a 'dot' of fine wet/dry sandpaper and glued it onto a dowel just the right size to fit into the o-ring area. Then with some WD-40 (or even water would work), and the dowel loaded into a drill, machine it smooth. Does a great job.

If the pistions leaked, it 'could' be badly corroded pistons, or just a lot of crud in the piston bores. You can pry the seals up with a screwdriver, disassemble the pistons and clean (and reuse the boots) if you want. Or use the new ones you got with the car. It's not a difficult job. That's almost the first thing to do when a guy buys a C3.

Also, check the run-out on your car's rotors with a dial indicator. As close to .002" run-out the better. Warped rotors and C2/C3's lip seals, can pump air into the brakes like a Jellyfish moves through water! LOL
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