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I've got an 80 with the original urethane front bumper. I've got all the nuts off the studs, even the top corners, which were a pain in the butt. Fortunately, or maybe unfortunately, not a single stud broke. However, I still can't get the bumper off. The sides of the bumper have the 2 vertical studs on either side, then along the front it has all the horizontal studs. I can't rotate the bumper enough on the sides to drop off the vertical bolts so I can just put it straight out from the car. Does that make sense? I know most people say the studs brake off when they're removing the nuts, so they wouldn't have this problem. But for me, since none broke I just as soon use them again. I'm starting to think I'm going to have to use a sawzall to cut the for 4 vertical studs. Anyone have any advice?
Cutting the old urethane bumper off first should give better access to the retainer nuts.
I thought about that. However, my bumper is in good shape and the body shop said they'd recommend keeping the original and just rehabbing it vs buying a new one and having to fit it to the car.
Ok, didn't see where you were going to reuse a 40 yr old urethane bumper.
Good luck with the rehab and reinstall. Hope cracks don't appear. Those things get VERY brittle over time.
Ok, didn't see where you were going to reuse a 40 yr old urethane bumper.
Good luck with the rehab and reinstall. Hope cracks don't appear. Those things get VERY brittle over time.
I agree, and if there is any concern I'll replace it. However, I'm not even convinced it is original, because it seems like its in too good of shape. The rear bumper was the same way. They're both urethane, but not brittle at all. I also can tell that both bumpers have been off at some point. That's why i'm wondering if they were replaced before my time owning the car.
...my bumper is in good shape and the body shop said they'd recommend keeping the original and just rehabbing it vs buying a new one and having to fit it to the car...
That's not a chance I would take. The pic shown below was taken in 2018; it shows the original rear bumper on my '75 at a point when it was just 3 years older than your '80 is today, Granted, we have a rear vs.front issue here, and Chevy did make better rubber bumpers in '80 than '75, but still, I wouldn't chance it. And just to be clear, these bumpers started cracking long before they became crazy brittle, which they were in this pic. Good luck.
Once I removed all the nuts, I pulled down on each side, to free the sides of the bumper and then pulled it forward. I put milk crates under each side, so it would not drop down too far. After painting, I reversed the process.
It is mater of opinion, but my limited experience with the 1979-82 urethane bumpers is that they hold up well for 40 year old bumpers. I repainted several of those cars, removed the bumpers, sanding them to remove the old paint, painted them off the car and then reinstalled them. They all held up well and were still flexible. The cars were always garaged, which may have made a difference.
If you do choose to reuse them, I would remove the old paint by sanding and not with a chemical stripper. I ruined two urethane bumpers by using a chemical stripper listed as safe. It swelled the urethane, and they never returned to the original shape.
Last edited by mark79,80; Dec 21, 2020 at 04:19 PM.
Once I removed all the nuts, I pulled down on each side, to free the sides of the bumper and then pulled it forward. I put milk crates under each side, so it would not drop down too far. After painting, I reversed the process.
It is mater of opinion, but my limited experience with the 1979-82 urethane bumpers is that they hold up well for 40 year old bumpers. I repainted several of those cars, removed the bumpers, sanding them to remove the old paint, painted them off the car and then reinstalled them. They all held up well and were still flexible. The cars were always garaged, which may have made a difference.
If you do choose to reuse them, I would remove the old paint by sanding and not with a chemical stripper. I ruined two urethane bumpers by using a chemical stripper listed as safe. It swelled the urethane, and they never returned to the original shape.
Sorry I wasn't clear. There is a bolt and then 2 nuts that have to be removed on each side. All three are removed. I had a feeling that what you described is the only way to remove them. Pull down the sides first, then when they come loose, pull it forward. It just seems like it's so tight that I may brake the bumper just trying to get the sides down. the bumper holes are kind of pushing against the studs, making it hard to pull the sides down.
Sorry I wasn't clear. There is a bolt and then 2 nuts that have to be removed on each side. All three are removed. I had a feeling that what you described is the only way to remove them. Pull down the sides first, then when they come loose, pull it forward. It just seems like it's so tight that I may brake the bumper just trying to get the sides down. the bumper holes are kind of pushing against the studs, making it hard to pull the sides down.
Possibly someone put some RTV or other adhesive to help hold the bumper in place. Maybe you can take a plastic pry bar and put it between the bumper and the front fender, to break the bumper loose. The studs may also be holding the sides of the bumper in place, so trying to push the bumper either forward or rearward and prying down at the same time may loosen it.
I spent the last 30 minutes seeing if i could work the bumper enough to get it off the studs. I was able to get the sides off of the rear stud, but the front stud, near the corner of the car was just too long. The side's had no change of bending down far enough to clear it. I finally just took a saw and cut that one bolt off on one side. That was enough to release one side of the bumper, at which point I could pull it forward and away from the car, and it released enough pressure that the other side dropped off as well. Bumper is now off. I'll guess I'll have to replace at least one of the stud brackets. Thanks for everyone's inputs.