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Headlight door relays

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Old Aug 9, 2021 | 05:30 PM
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Default Headlight door relays

Having trouble getting headlight doors opening reliably on 454 1970 twin relay car.

Have solid 12" vac at engine but by the time it gets to the actuator its only 2"

Bypassing wipers and storage tank makes no difference.

I have 10" at the switch/signal line to relays.

Putting 12" direct to actuators front or back will slam the doors open or shut.

Its like the relays are leaking or barely operating and failing to pass on full signal.

Are they known to do this?
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Old Aug 9, 2021 | 06:06 PM
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Check out the post in the tech/ performance section by C3 stroker. It’s a lengthy video that covers the vacuum systems on the C3s.

Last edited by sullyman56; Aug 9, 2021 at 06:07 PM.
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Old Aug 9, 2021 | 06:06 PM
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Answered in your other post, the relays dry out and leak

https://www.corvetteforum.com/forums...post1603848047

M
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Old Aug 9, 2021 | 06:07 PM
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Member Derek said the is an opening on the relay that acts aa a vent. Mud wasps or debris can block the opening so the rlays dont work.
Also...some light oil drops into all the ports of the relays could help the internal piston move freely.
You also have a one-way check valve and a vacum filter near the master cylinder that could ne clogged..they are inexpensive.


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Old Aug 10, 2021 | 08:30 AM
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If you pull off the yellow striped (center) hose from BOTH relays and plug one of them off while attaching a vacuum gauge to the other, what vacuum reading do you get? You should get nearly the same reading as you have at the vacuum reservoir tank. If not, you have a leak between tank and test gauge; or you have some kind of blockage in the line. Disconnect ends of a hose and blow it out with compressed air, if you have a blockage.
If you find the vacuum is good with the above test, the relays need to be replaced or rebuilt (new O-rings and lube on the shuttle valve inside the relay).
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Old Aug 10, 2021 | 04:01 PM
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just disconnect one of the actuator relays and plug the lines and operate the other headlight. then swap the plugs and see if one is better than the other....you can narrow down the leak.

Or If you have a couple of tees take one relays out of the loop and and operate both actuators off one relay, it will tell you which relay is leaking. IF any of the hoses come off the nipple easy cut off a half an inch and reapply the hose
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