...why won't it turn over....
- Full frame off
- Original engine was rebuilt
- Wiring harness was in great shape, I removed all the old electrical tape and re-wrapper it. I had to replace some end connectors
- I bought a tilt/tele steering column and rebuilt it
- New ignition switch and neutral safety switch
- I cleaned the fuse box and installed new fuses
- Car has AC
Ok so today:
- Removed the column again
- Battery was at 12.67V
- I had power to the starter
- All grounds were sanded and tightened again (battery, starter and the one by the #1 body mount)
- I jumped the starter solenoid main power to the S terminal and starter fired
- I have power at both the red wires in the ignition switch wires
- I have jumped the neutral safety for testing
- I put my old straight column ignition switch in, bypassed the neutral safety switch and with a screw driver in the ignition switch the car turned over
- Put the new tilt ignition switch in and the car turned over
Questions:
- Testing power at the neutral safety wires the red harness off the purple wires and I don't get power...when should I have power at these?
- I thought the purple wires carried power to the ignition switch, but red does why? Or red has power from the starter solenoid and purple carries power back to the S solenoid when the key is in the start position?
- And the big question - car turns over without the column in and why is it not consistent when the column is tightened up...am I missing something?
- Has anyone had this before...is something lose or get out of shape when the column is back in?
Thanks,
Mike





There is a plastic connector on the firewall just to the passenger side of the wiper motor that connects purple wire from indash wiring to engine side wiring. I had that connector come apart once. ruined my day. car wouldn't start.
If issue is only when column is bolted tight. clearly a wire is getting disconnected when getting pulled on. Sometimes wires break inside the insulation and the break can not be seen.
There is a plastic connector on the firewall just to the passenger side of the wiper motor that connects purple wire from indash wiring to engine side wiring. I had that connector come apart once. ruined my day. car wouldn't start.
If issue is only when column is bolted tight. clearly a wire is getting disconnected when getting pulled on. Sometimes wires break inside the insulation and the break can not be seen.
Well after some more testing and plying around the car turns over when I use a rod to manually move the ignition switch into the start position (steering column is out of the car). I even tried this using the old ignition switch from my straight column. So the wiring is good, power is there. Googling I found a Jim Shea comment about synchronizing your steering column to the ignition switch. Originally when I mounted the ignition switch to the column I thought I set the ignition switch detents properly to the key position but I must not have and blamed the wiring.
So I managed to start the car yesterday manually moving the ignition switch to start and got enough run time to break the hydraulic cam in (crossing my fingers). Now I can put the column back in, fix a few of the issues we had during break in and drive around the block.
Thanks,
Mike



