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Heater core removal Help!

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Old Mar 14, 2005 | 07:36 PM
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Default Heater core removal Help!

I am at the point where I 've removed 3 hex screws (inside) and one nut (engine compartment) and the Heater core housing will not budge. What else has to be done to get it out???????
It is a 1970 with A/C

Last edited by Kdarrin; Mar 14, 2005 at 09:36 PM.
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Old Mar 14, 2005 | 08:16 PM
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Getting information on this Forum is like pulling teeth. No year on the post re A/C or non. No year in the personal info. People, get real and get the info up there.

If non-A/C just pull the darn thing out.

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Old Mar 14, 2005 | 10:06 PM
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I am halfway through doing mine. Mine is a 76 non A/C car but the core area looks similar to yours. For mine you have to pull out the core from inside the car. This means removing the pasenger lower dash pad, cross brace, heater core cover on the inside, probably the center instrument bezel, etc. There are a couple of handy articles on Corvettefaq.com under cooling. Have a look.

Last edited by dwe; Mar 14, 2005 at 10:06 PM. Reason: grammer
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Old Mar 14, 2005 | 10:22 PM
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I am at the point where all 3 screws and the nut are out of the housing but is still will not move at all. Will the hoses have to be removed before the housing can be taken out? Is your Vette A vert or not?

Last edited by Kdarrin; Mar 14, 2005 at 10:26 PM.
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Old Mar 14, 2005 | 10:27 PM
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I did mine on a 77 about 2 months ago and yes you have to remove hoses. The worst part is the tight quarters. If it is like mine the whole box under the dash has to come out from the inside with core in it.
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Old Mar 14, 2005 | 10:28 PM
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What do you mean that it will not move. Does it feel like it is still attached to the firewall or does it move a little and you just cannot get it completely off of the firewall? Have you removed the heater hoses from under the car? Before the inside heater box will come out you need to remove those hoses then slightly lift up on the heater box while tilting it forward because the inlet and outlet to the heater core point down on the other side of the firewall. If you have the replacement heater core already you will see what I am talking about and if not let me know and I can post a pic.

When I removed mine the inside heater box was sealed to the firewall with silicone sealant and felt like it was still attached but a little gentle persuasion was all it took to break it free.

Regards,

Jay

Last edited by griffths; Mar 14, 2005 at 10:31 PM.
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Old Mar 14, 2005 | 10:30 PM
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My housing is just stuck in place. I can jiggle it, but that is all it will do. I tried a crow bar an it still doesn't move. any suggestions?
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Old Mar 14, 2005 | 10:33 PM
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Originally Posted by Kdarrin
My housing is just stuck in place. I can jiggle it, but that is all it will do. I tried a crow bar an it still doesn't move. any suggestions?
You will not be able to pull the housing straight towards you since the heater core pipes are behind the firewall. After you remove the heater hoses lift up on the heater box as you tilt the top towards you and it should come out without much trouble.

Jay
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Old Mar 14, 2005 | 10:35 PM
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For mine (69/no air) I had to pull out the core from inside the car. This means (after removing the heater hoses) removing the passenger lower dash pad, cross brace, heater core cover on the inside, part of the center instrument bezel, etc. There was very little room to remove it. Was such a pain the the butt I put plugs in the in/outlet and never hooked it up. This is OK, I live in CA!
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Old Mar 14, 2005 | 10:36 PM
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So what should happen, after the removal of the screws and nut the housing should basicly fall off the firewall?
Or do you have to remove the hoses also?
This car has A/C should that make any real difference

Last edited by Kdarrin; Mar 14, 2005 at 10:38 PM.
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Old Mar 14, 2005 | 10:42 PM
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Originally Posted by Kdarrin
So what should happen, after the removal of the screws and nut the housing should basicly fall off the firewall?
Or do you have to remove the hoses also?
This car has A/C should that make any real difference
No, If you have A/C, the heater core MUST be removed from the inside of the car and the heater hoses will need to be removed before the core and housing can be removed from the firewall.

I had to do the same thing on my car 69 'vert with A/C so the procedure will be the same on your car as well.

Jay
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Old Mar 14, 2005 | 10:51 PM
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I checked where the hoses are. the clamps are in a spot where it is nearly impossible to get to them. The A/C housing is slightly covering them.
Since your car is a vert is that why you have a brace under the dash
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Old Mar 14, 2005 | 10:55 PM
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All cars have bracing under the dash but there is extra bracing on the convertibles to compensate for the extra flex in the frame.

It may be easier to use a wrench on the hose clamps than try to get a screwdriver up there but keep in mind that someone tightened them up before you so there IS a way to loosen them now.

Regards,

Jay
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Old Mar 14, 2005 | 10:59 PM
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Check out this heater housing photo on ebay. It doesn't appear that the hoses were removed at the core end when this was taken out.
http://cgi.ebay.com/ebaymotors/ws/eB...spagename=WDVW
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Old Mar 14, 2005 | 11:06 PM
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That is certainly another way to remove the heater core althoug it will be a little more work to remove the hoses at the other end and thread them through the firewall. Keep in mind that there is more than one way to accomplish the same thing and so long as you get the thing out without breaking anything it really doesn't matter how you do it. In my case it was easier to take the hoses off of the heater core under the car - although I ended up drenching myself in antifreeze. I am not sure about a 70, but on my 69 there is a hot water shutoff valve that looks like it would be almost impossible to get to in order to remove one of the hoses.

Jay
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Old Mar 14, 2005 | 11:06 PM
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How much fluid should I expect to come out after the removal of the hoses.
Will it be just what is in the overflow tank or the whole engine?

Last edited by Kdarrin; Mar 14, 2005 at 11:16 PM.
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Old Mar 14, 2005 | 11:10 PM
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Whatever is in the overflow tank and heater core. I got a quart or so out of mine but I also ended up with a lot on me as well so I really don't know how much.

Jay
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Old Mar 14, 2005 | 11:14 PM
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Your right about the shut off. It has a very short hose between it and the core maybe this is why the housing has very little movement.
I will try the hose removal tomorrow because my frustration level is at it's peak right now and it's late. It's better for me to cool off before something breaks.
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Old Mar 14, 2005 | 11:50 PM
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Just a thought. If the hoses are stuck you could cut them and replace. If they are old you may want to replace them anyway.
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Old Mar 15, 2005 | 02:45 PM
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See this thread for more pictures

http://www.corvetteforum.net/c3/juli...tCore_orig.htm
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