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Replacing main fuel lines

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Old Sep 21, 2005 | 09:22 PM
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Default Replacing main fuel lines

How hard is it to replace the main fuel lines (supply and return)from the tank to the pump. Mine are pretty rusty. I am dropping the tank for some clean up so now would be a good time to try to replace them. I think I read a thread a while back about using rubber in place of the steel lines? I am more worried about reliability than originality.

Thanks for your help..
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Old Sep 21, 2005 | 10:09 PM
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It's not that hard with the proper tools. (tube bender, etc). But do not run a rubber gas line, it will wear through in short order, where it rubs along the frame. Do it right or have it done, use steel. My 0.2
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Old Sep 22, 2005 | 01:25 AM
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I recently removed my original lines. While not the hardest thing I've ever done on the car, it was a pain. The bolts on mine were somewhat hidden between the body and frame and they were pretty stuck. I ended up cutting the lines in several places and removing the pieces.

I re-installed "rubber" lines - with stainless steel woven sleeves. They won't be wearing out anytime soon...
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Old Sep 22, 2005 | 07:43 AM
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Originally Posted by Z-man
I recently removed my original lines. While not the hardest thing I've ever done on the car, it was a pain. The bolts on mine were somewhat hidden between the body and frame and they were pretty stuck. I ended up cutting the lines in several places and removing the pieces.

I re-installed "rubber" lines - with stainless steel woven sleeves. They won't be wearing out anytime soon...
Where did you get the rubber lines with stainless steel sleeves? That sounds like the best of both worlds.
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Old Sep 22, 2005 | 07:49 AM
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THe hardest part is routing the larger line up the frame kickup. Many people cut the line there and use a union above the rear tire. If you are using a carburetor, a standard union is OK. If you are using fuel injection, use steel-line hydraulic unions that are made for pressure.
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Old Sep 22, 2005 | 07:49 AM
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I'm planning on using braided #8 fuel line... Installing metal line is way too much work..
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Old Sep 22, 2005 | 08:21 AM
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Originally Posted by 76project
Where did you get the rubber lines with stainless steel sleeves? That sounds like the best of both worlds.
www.summitracing.com is where I got mine.

http://www.summitracing.com/catalogs...toct/031f.html
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Old Sep 22, 2005 | 03:07 PM
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Originally Posted by Victor

Jegs has them also and so do some local shops. There's a couple around here. The brand I used is Aeroquip. These lines are the same type used in the aircraft industry and many of the lines are rated from 1,500 - 2,000 psi! I managed to squeeze -8AN lines in the stock locations. (The wire in the photo goes to my fuel pump relay.)

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Old Sep 22, 2005 | 04:42 PM
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I installed #8 line
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Old Sep 22, 2005 | 05:02 PM
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Originally Posted by GrandSportC3
I'm planning on using braided #8 fuel line... Installing metal line is way too much work..
Great minds think alike!
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Old Sep 22, 2005 | 07:29 PM
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What about the rubber rotting? Just because its clothed in SS don't mean the rubbers going to last any longer.
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Old Sep 22, 2005 | 07:36 PM
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I'm installing a -12 sized line on my frame, thinking about using stainless w/ -12 weld bungs...I'm not too fond of the idea of having an aluminium linew/ those sleeve nuts.
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Old Sep 22, 2005 | 08:20 PM
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Originally Posted by Techno
What about the rubber rotting? Just because its clothed in SS don't mean the rubbers going to last any longer.
Actually, the lining has teflon, braided nylon, etc., etc. in addition to something that looks like rubber. It's very strong and a bitch to cut...It's probably much stronger than the flexible section of your brake lines. When was the last time you had one of those break?? I check stuff like this frequently anyway.
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Old Sep 23, 2005 | 09:33 PM
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How much does this stuff cost per foot?
I've only seen Teflon anything as quite high and with SS jacketing, real jacketing and not a woven chinese finger puzzle slipped on waaaaay too high.

I consider fuel injection hose to be expensive and the fuel line for my boat isn't all that cheap. It has to be changed to be dependable.
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Old Sep 23, 2005 | 09:52 PM
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I had heard from a few folks that it could be done pretty easily by removing the body mount bolts on the right side and raising the boy 3"-4" off the frame. Unfortunately when I went to remove my body bolts I found that my #2, 3 and 4 body mounts on both sides were shot. (De-nile ain't just a river in Egypt!) This led to an 18 month frame off and I used stainless lines when we put it back together.

Has anyone else tried this method, of raising one side off the frame to install them?

GUSTO
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Old Sep 27, 2005 | 05:07 PM
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Originally Posted by Techno
How much does this stuff cost per foot?
I've only seen Teflon anything as quite high and with SS jacketing, real jacketing and not a woven chinese finger puzzle slipped on waaaaay too high.

I consider fuel injection hose to be expensive and the fuel line for my boat isn't all that cheap. It has to be changed to be dependable.
I think it's roughly $7 per foot for the good stainless woven stuff, probably half for some second quality hose. I used the Aeroquip socketless hose for my return line.

Aeroquip

Last edited by Z-man; Sep 27, 2005 at 05:10 PM.
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Old Sep 27, 2005 | 05:24 PM
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I just installed -10 feed and -8 return all aeroquip ss braided from a local shop.

-10 ss braided was $6.50 /ft
-8 ss braided was $6.00 /ft

That is the cheap part. The expensive part is all the fittings.

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