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Finished the jeep box

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Old Nov 16, 2005 | 09:36 AM
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Default Finished the jeep box

Last night I finished the Jeep box. I had to pull the steering wheel and wire brush the splines. All paint must be removed so the 48 spline x 1 inch flaming river universal would slide on.
Notice the nice alignment, the compact joint.
[IMG]


The unit fits very well and I find when I reach through the window and rock the steering wheel the front discs also move instantly.
I have installed the Coleman adapters so any lines should bolt right up
The control valve is split in two and the ball valve is locked in place and the actual control part of the valve is discarded. All lines under the car are gone.
It makes for a very neat undercarriage. Nothing hanging low.
Special Thank you to Jim Oneal/Pro South who put me on to the idea of the Jeep box and later provided me with a good unit.
Thanks Jim

Last edited by norvalwilhelm; Nov 16, 2005 at 09:40 AM.
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Old Nov 16, 2005 | 09:45 AM
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Good work!!!
Some questions:
Did you have to collapse (sp!) the column?
Is that the box that sells Corvette steering?
Thanks

Pacha
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Old Nov 16, 2005 | 10:01 AM
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Originally Posted by Pacha
Good work!!!
Some questions:
Did you have to collapse (sp!) the column?
Is that the box that sells Corvette steering?
Thanks

Pacha
Yes I collapesed the steering column but it is easy. I used a rubber hammer and gently tapped the tube that sticks through the firewall back up into the steering column. It did not take much force and slide back inside itself very easily. I am sure I could have also pulled it out if need be.
NO I started with a stock Jeep box from a 2002 or 2003 jeep but the kits include everything required.
I prefer the jeep box to the steroids for it's neat installation and no lines running all over the place.
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Old Nov 16, 2005 | 10:10 AM
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Looks Gr8 Norval. Hmmmm maybe my next mod.......
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Old Nov 16, 2005 | 10:48 AM
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Fsntastic Job! Definately something I want to do!
Bernie
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Old Nov 16, 2005 | 03:24 PM
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Looks nice and uncluttered. Is the ratio the same or better or worse than the Vette steering. Did you have to modify the Jeep box at all. I know you made a custom bracket and will have to do lines but what else is there.
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Old Nov 16, 2005 | 03:32 PM
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Originally Posted by Gordonm
Looks nice and uncluttered. Is the ratio the same or better or worse than the Vette steering. Did you have to modify the Jeep box at all. I know you made a custom bracket and will have to do lines but what else is there.
The jeep box is totally stock. Absolutely nothing has been modified on the box itself. I did modify the flaming river universal to fit the box and I did cut and weld the frame for a nice 3/8th mounting plateform. I also cut and rewelded a stock jeep pitman arm.
I can replace the box with any stock jeep box.

If a stock box is say 12 to 1 ratio. YOu turn the wheel, the box turns the pitman arm and then and only then does the control valve receive a signal to send fluid to the slave cylinder and turn the car.
Steering input must go through the box first.
With the Jeep box the slightest turn of the wheel immediately affects the valving. IN the jeep box the valving is right at the input of the box, not after the box.
The stock steering is a series of movement, the wheel , the teeth in the steering box, the pitman arm, the control valve , the power steering pump sending fluid to the slave cylinder and finally the slave cylinder turning the steering linkage.
Way too many middle men.
The jeep box is direct hooked to the control valve. It is the control vavle.
I rocked the steering wheel last night standing beside the car and the front wheel rocked back and forth matching the steering wheel.
I feel it is a more direct route.
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Old Nov 16, 2005 | 03:38 PM
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Thanks for the info. Future project
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Old Nov 16, 2005 | 05:38 PM
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Corvette Steering Service box is 12:1 ratio. I think the Jeep box is variable ratio and more turns lock to lock with softer effort (Vette Steering Service box has high effort spool valve also.) Anything is better than the 1950's Bendix design on our cars. Good job Norm how much $$$ did it run for "do it yourself" installation costs?
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Old Nov 16, 2005 | 07:39 PM
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Well done. I bet you can't wait to test drive it.
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Old Nov 16, 2005 | 08:18 PM
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I'd like to see a shot of the installation with the headers back in place. I know that you cut the frame, which I assume allowed you to move the box away from the engine, but I'd still like to see the clearance at some point.

Steve
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Old Nov 16, 2005 | 08:47 PM
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Nice work Norval!
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Old Nov 17, 2005 | 09:39 AM
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Originally Posted by Steve's74
I'd like to see a shot of the installation with the headers back in place. I know that you cut the frame, which I assume allowed you to move the box away from the engine, but I'd still like to see the clearance at some point.

Steve
I have had the header on a few times for fitting and yes I have alot more clearance then with the stock box. Right now there are no heads on the motor so installing a header for a photo is not possible. I sold my other heads and am waiting for my new set to be ported. The new heads won't be ready until early January.
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Old Nov 17, 2005 | 09:41 AM
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Originally Posted by Solid LT1
Corvette Steering Service box is 12:1 ratio. I think the Jeep box is variable ratio and more turns lock to lock with softer effort (Vette Steering Service box has high effort spool valve also.) Anything is better than the 1950's Bendix design on our cars. Good job Norm how much $$$ did it run for "do it yourself" installation costs?
I got a steal on the box from Pro South/Jim Oneal and I paid about $110 CDN for the flaming river universal. That is the only costs I have in the conversion. Modifying the control valve involved just making a plate with 2 holes. It was a cheap conversion for me but did involve alot of welding by installing a plate right into the frame.

Last edited by norvalwilhelm; Nov 17, 2005 at 09:49 AM.
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Old Nov 17, 2005 | 09:50 AM
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Originally Posted by Budman78
Well done. I bet you can't wait to test drive it.
I am patient. This was only one of many modifications that are taking place. I work about 2 hours every day for about 6 months. NOthing gets rushed, no hurry and if one modification takes me a month so what. I make a list of things I want to do over the winter and just plug away at them.
It would be boring to put the car away in the fall and know I am bring it out just like ti went away.
There is always this hope, this looking forward to a much improved ride.
I am running out of things to do. I have been at it about 19 years.
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Old Nov 17, 2005 | 12:11 PM
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Norval,
You have a cage correct? How far towards the front of the car does the cage come? I ask because I see a lot of people talking about making this modification, but the single u-joint doesn't seem like it will handle the deflection caused by a stock frame twisting under load. You have also added numerous gussets and a strut bar. I think anyone considering mounting the box with a single u-joint should consider the total application. A person could run into some problems if their frame is twisting like a pretzel.

Just a thought.
Ken
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Old Nov 17, 2005 | 12:40 PM
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The cage runs to about the back of the steering box. It is a 12 point and yes the frame is heavily reinforced. I even switched to solid motor mounts to help stabilize the frame. The motor mount on the drivers side had been totally plated over along with the solid mount to try and prevent difflection on the steering box area.
I also ran a 2 1/2 inch heavy walled pipe through the frame behind the steering box to tie the inside 3/8th mounting plate to the outside frame rail where I ran a 1/8th plate too to increase the rigidity of this area.
I like welding in gussets and making things stronger.
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Old Nov 17, 2005 | 01:14 PM
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Norval, do you ever sleep? I've been on this board about a month, and you make me tired. You take great pictures, describe your work really well, and you answer our many questions. You should write a book, "Norval's guide to Hi-performance Mods to the C3 Corvette" It would sell like hot cakes. I'd buy two, one for the garage to get greasy, and one for the library. Thanks for engineering, documenting, and photographing my future projects.
Bee Jay
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Old Nov 17, 2005 | 01:19 PM
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Originally Posted by Bee Jay
Norval, do you ever sleep? I've been on this board about a month, and you make me tired. You take great pictures, describe your work really well, and you answer our many questions. You should write a book, "Norval's guide to Hi-performance Mods to the C3 Corvette" It would sell like hot cakes. I'd buy two, one for the garage to get greasy, and one for the library. Thanks for engineering, documenting, and photographing my future projects.
Bee Jay
Your welcome Bee Jay. Twin Turbo and a few others could do alot better job of writing a book. My specialty is horses, not cars.
I work about 2 hours a day 7 days a week on the car for relaxation. It is not work. It is play. It relaxes me. Makes me ok to live with.
I also spend at least 1 hour every night with my horse plus I shoe horses on the side to pay for the vet.
After work you have about 5 hours of free time. Why not make use of it. I also have a rule that at 9 oclock I sit down with the wife and spend some quiet time with her until bedtime at 10. Has worked for 40 years.
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Old Nov 17, 2005 | 01:31 PM
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New Norvall book title, "Hi-Performance Mods for the C-3 Vette, How to Make your Marriage Work, and How to Mange Your Time". For a limited time, buy today, and get "How to Shoe Your Horse" thrown in for free.
Bee Jay
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