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headlight relay rebuild

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Old Dec 9, 2005 | 02:00 PM
  #1  
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From: Jennings LA
Default headlight relay rebuild

I saw a FAQ on rebuilding the headlight relay and can't find it today, I read it last night from a previous post. help
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Old Dec 9, 2005 | 02:10 PM
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From: Glenview IL
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Originally Posted by gator79
I saw a FAQ on rebuilding the headlight relay and can't find it today, I read it last night from a previous post. help
This might be what you are looking for.

http://www.corvettemagazine.com/2002...s/lights-1.asp

~Rich
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Old Dec 9, 2005 | 07:08 PM
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From: Jennings LA
Default repair

actually I never found the one I was llooking for but found this
http://www.corvette-101.com/

I am soaking the rubber bushing in brake fluid (old trick of the trade) it makes the rubber softer. 4 or 5 ounces added to the engine oil of a tired old motor helps the seals and may stop them from leaking. the relay is really very simple, I took mine apart in less than 2 minutes.
I have a new one ordered so I have nothing to loose.
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Old Dec 9, 2005 | 07:43 PM
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From: CORVETTE 77 385 C.I. TEXAS
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Under Technical http://iotech.no/corvette/index.htm
Good pics. Disassemble. Just adding some black RTV will make it seal instead.
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Old Dec 9, 2005 | 09:08 PM
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From: Boynton Beach Florida
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don't fool with it buy a new one ..I got both my headlights to work using one relay.. just T'ed them together..Most catalogs have them for $59
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Old Dec 10, 2005 | 07:43 PM
  #6  
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From: Jennings LA
Default it worked

I soaked the bushing in brake fluid overnight and now it seals perfect and works perfect. I did not even take the bushing off of the metal rod, I simply put it on top of a bottle of brake fluid with the bushing hanging down in the brake fluid. I really did not think it would work but it did. total cost $0.00 and about 15 minutes of time.
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