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Old Feb 23, 2006 | 11:52 PM
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Default vacuum booster test

I've searched the archives and think I've found the answer but...I'm still not sure.

If I attach a manual vacuum pump to the brake vacuum booster, I should be able to pump it down to some level of vacuum, and it should hold for a reasonable amount of time.

Am I correct?

Thanks, I really do miss being able to absolutely count on my brakes!
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Old Feb 23, 2006 | 11:56 PM
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Originally Posted by cchristo
I've searched the archives and think I've found the answer but...I'm still not sure.

If I attach a manual vacuum pump to the brake vacuum booster, I should be able to pump it down to some level of vacuum, and it should hold for a reasonable amount of time.

Am I correct?

Thanks, I really do miss being able to absolutely count on my brakes!
Yes, but depending on what tool/device you are using to pull the vacuum, it may take a while. Also, verify proper function of the check valve.
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Old Feb 23, 2006 | 11:56 PM
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Default opening the vacuum booster.

Moving on to where I think this will probably lead me.......

Has anyone here successfully opened up a booster and repaired it?

It looks as though it would be fairly straighforward. It appears as though the two halves are twisted together in a cam type fashion. If I can figure out how to get a grip on the two halves, can I just open 'er up?

From there, I figure I'll find some sort of sheet of rubber, and it will probably either have a pinhole in it that can be easily patched, or I'll find it all dry rotted and deteriorated. Hmmm.
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Old Feb 23, 2006 | 11:59 PM
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Originally Posted by big_G
Yes, but depending on what tool/device you are using to pull the vacuum, it may take a while. Also, verify proper function of the check valve.
Thanks.

Check valve is good, but I bypassed it for my test anyway. I'm just using a little hand operated "mighty vac".
Probably not the greatest, but I feel I should still be able to create a vacuum.
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Old Feb 24, 2006 | 12:21 AM
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that might work, but wil be pretty slow. I use an old refrigirator compressor for that kinda stuff. works pretty good for ac work too
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Old Feb 24, 2006 | 12:35 AM
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Originally Posted by cchristo
Has anyone here successfully opened up a booster and repaired it?

It looks as though it would be fairly straighforward. It appears as though the two halves are twisted together in a cam type fashion. If I can figure out how to get a grip on the two halves, can I just open 'er up?

From there, I figure I'll find some sort of sheet of rubber, and it will probably either have a pinhole in it that can be easily patched, or I'll find it all dry rotted and deteriorated. Hmmm.
I've pulled them apart several times to chrome plate and cad plate the front & rear "shells" for show cars. The two halves are pretty tight: You need a good heavy duty machinist's vice and a freakin' big hammer (my favorite tool). But to repair it, you have to have access to repair parts - not stocked items at NAPA or Corvette Central. Why don't you just take it over to you local power brake rebuild place and have them fix it for the $75 they normally charge to do a complete rebuild on the thing?
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Old Feb 24, 2006 | 08:05 AM
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Originally Posted by lars
I've pulled them apart several times to chrome plate and cad plate the front & rear "shells" for show cars. The two halves are pretty tight: You need a good heavy duty machinist's vice and a freakin' big hammer (my favorite tool). But to repair it, you have to have access to repair parts - not stocked items at NAPA or Corvette Central. Why don't you just take it over to you local power brake rebuild place and have them fix it for the $75 they normally charge to do a complete rebuild on the thing?
I guess because a BFG is one of my favorite tools as well! If I can fix something myself, even if it's not as quick or cheap as letting someone else do it, I get more satisfaction out of it.

Still, I might let someone else do this one.

Thanks for all the help everyone! You all have answered my questions.
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Old Feb 24, 2006 | 08:43 AM
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I have the same issue on my booster. I can hear it leaking air when I shut the car off!!!
Just my $0.02 worth
Autozone...Advance have (and I am sure other parts house have them) reman'd unit from Cardone for $79. There are some suppliers on Ebay with new units for about the same $$. They also have them loaded(w/rebuilt master cylinder) for $99....seems like a deal..
I am not a big fan of reman'd stuff. I think the boster would be ok. But I will most likely get a NEW master cylinder instead of a reman.
Mark
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Old Feb 24, 2006 | 11:07 AM
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The way to test the booster is not by sucking it with a pump. you step firmly on the brake pedal, then start the engine. The brake pedal should then fall softly about an inch or so as the booster voids of air.

If the pedal stays hard after the engine starts, (and it is getting vacuum), then the booster is bad.
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Old Feb 24, 2006 | 11:49 AM
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That's exactly right. Darned good comment, Paul.
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Old Feb 24, 2006 | 12:33 PM
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Originally Posted by SanDiegoPaul
The way to test the booster is not by sucking it with a pump. you step firmly on the brake pedal, then start the engine. The brake pedal should then fall softly about an inch or so as the booster voids of air.

If the pedal stays hard after the engine starts, (and it is getting vacuum), then the booster is bad.
Paul, can there be a small vacuum leak in the booster that could fool you when conducting that test??? I have a situation where I seem to get intermitent performance, i.e. somtimes I have brakes, yet other times I seem to have to really step on the pedal. When I step on the brakes at idle, I hear a hiss in the area of the booster which sounds like escaping air. The standard test you refer to seems to pass muster???? I replaced the master cylinder and calipers and have convinced myself those are not the problem. Next on the list is booster replacement.

P.S. I was considering a vacuum leak test on the booster before I launch off and do the replacement just to verify. Does this sound logical?

Bullshark

Last edited by Bullshark; Feb 24, 2006 at 12:42 PM.
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Old Feb 24, 2006 | 01:12 PM
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Originally Posted by Bullshark

P.S. I was considering a vacuum leak test on the booster before I launch off and do the replacement just to verify. Does this sound logical?

Bullshark
If that's the case then

1 is the check-valve in place and good? Make sure air only goes ONE WAY thru the valve.
2 If the check valve is good, then run the engine for a minute to build vacuum in the booster. Do NOT touch the brake pedal. Then pull the check-valve and see how much vacuum is in there after a minute or two.
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Old Feb 24, 2006 | 01:18 PM
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Originally Posted by SanDiegoPaul
If that's the case then

1 is the check-valve in place and good? Make sure air only goes ONE WAY thru the valve.
2 If the check valve is good, then run the engine for a minute to build vacuum in the booster. Do NOT touch the brake pedal. Then pull the check-valve and see how much vacuum is in there after a minute or two.
I did this on mine and with a good check valve the vacuum was gone within 15 seconds or by the time I got the ck vavle pulled!!
thanks Paul
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Old Feb 24, 2006 | 01:19 PM
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Originally Posted by Bullshark
Paul, can there be a small vacuum leak in the booster that could fool you when conducting that test??? I have a situation where I seem to get intermitent performance, i.e. somtimes I have brakes, yet other times I seem to have to really step on the pedal. When I step on the brakes at idle, I hear a hiss in the area of the booster which sounds like escaping air. The standard test you refer to seems to pass muster???? I replaced the master cylinder and calipers and have convinced myself those are not the problem. Next on the list is booster replacement.

P.S. I was considering a vacuum leak test on the booster before I launch off and do the replacement just to verify. Does this sound logical?

Bullshark
If the hissing is constant while you depress the pedal, the booster is bad.
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Old Feb 24, 2006 | 01:21 PM
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Originally Posted by SanDiegoPaul
If that's the case then

1 is the check-valve in place and good? Make sure air only goes ONE WAY thru the valve.
2 If the check valve is good, then run the engine for a minute to build vacuum in the booster. Do NOT touch the brake pedal. Then pull the check-valve and see how much vacuum is in there after a minute or two.
Oh... forgot to mention that. Yes the main vacuum system check valve is good. Yes it holds vacuum now that I rebuilt all the wiper/headlight vacuum relay actuator control valves

The booster vac comes straight from the manifold, so if it ( the booster) has a small leak, only the brakes get affected....right?

Bullshark
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Old Feb 24, 2006 | 01:27 PM
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Originally Posted by big_G
If the hissing is constant while you depress the pedal, the booster is bad.

Yep, that's what I thought Thanks big_G

Bullshark
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Old Feb 24, 2006 | 03:44 PM
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Having just converted from my olde tyme vacuum booster to the hydroboost unit, and having for the very FIRST TIME in TEN years, the ability for this shark to actually stand on it's NOSE....an acrobatic shark......

lemme say this...upon tearing my vacuum booster apart I found there was NO noticeable defect.....diaphrams, seals, plates, everthing seemed fine, and too boot it acted normal...just stucked as far as applying BRAKES,.....

give up allready do a hydroboost conversion....

GENE
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