Finished 3" Mandrel Bent Side Pipes

Materials we used:
10 foot section of 3" O.D. 14 gauge aluminized exhaust pipe purchased from local muffler shop -, Muffler shop swaggeed the ends for slip fit -$40
(2) 180 degree 3" O.D. Mandrel UBends 16 gauge purchased from Summit - $50
(2) 3" Stainless Steel STS Baffles - $195
(1) Can Dupli-Color Aluminim High Heat Exhaust Paint w/Ceramic purchased from Napa - $6
Stainless Steel Bolts/Washers/Nuts purhcased from Lowes - $36
69 Sidepipe Mounting Hardware from Zip - $35
Miscellaneous 3/16 inch plate steel I had laying around - to facbricate the pipe to frame mounts and the tabs to hold the front/rear section of pipe together.
High Heat silicone to seal the front/rear section of pipe, by not welding these 2 sections together we will be able to separate them and tune the baffle via the end cap.
This sidepipe design is a combination of the OEM and the Hooker pipes(slip fit on side pipe) enabling us to have the OEM look with the performance flow of the 3 inch / mandrel bends and tunability of the spiral baffles.


Finished pipes:
one smiley for me, one for my son


I agree the workmanship is first class but it would bother me slidding a baffle inside a 3 inch pipe. Wouldn't a full unrestricted 3 inch under the car system flow alot better???
We considered going with the Sweet Thunder but we could only have gotten those in 2 1/2" and they would have been more restrictive, not have the tunability of the baffles, and cost an additional $100.
The color of our vert is OEM 1971 Bridgehampton Blue.
Here is a pic of the side covers, I am installing them today and will post a pic.

Thanks again for all your feedback.
The Best of Corvette for Corvette Enthusiasts
We bought the uncoated headers from Jeg's then test fitted, we had to dimple at the idler arm on the passenger's side to allow access to idler arm grease fitting and had to grind off about 1/4 inch on the driver side collector flange for clearance to the frame when the engine torqued,
They were then shipped to Jet Hot for coating. It was ironic Jet Hot is located in Posgacoula, Mississippi, they were shipped back out to us the day before Hurricane Katrina hit that area.

Now a question, why would your video be an .exe file, my virus detection software said it contained a virus
























