C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

Brake Overhaul

Thread Tools
 
Search this Thread
 
Old Mar 27, 2006 | 12:27 PM
  #1  
CheezMoe's Avatar
CheezMoe
Thread Starter
Melting Slicks
10 Year Member
 
Joined: Mar 2006
Posts: 3,456
Likes: 102
From: Piedmont Va
St. Jude Donor '11-'12-'13,'19-'20
Default Brake Overhaul

Well, it appears the 73 shark is in need of some new brakes. After pulling the wheels and analyzing the current situation:

Master Cylinder and Vacuum booster seem to be fine.
Rotors and calipers are a mess, front pulls to the right hard. I have decided to do a full rebuild on all four wheels. Question is, should I buy all new components, or just go with rebuilt originals. Penn-Ohio has some rotors in their catalog that are slotted, as well as brand new calipers that they claim are technically superior to the originals, but they don't really say how. The new stuff also requires no core charge, and since I am not tearing em down until I have all the new parts, I like the idea of avoiding the hassle of returning the cores. I also am not sure whether the O-ring seals are actually superior or just more expensive.

So the questions of the day:

Rotors: New or rebuilt? (Leaning towards new, w/ Hawk Pads from Penn-Ohio). Other recommendations?

Calipers: New slotted from Penn Ohio. (O-ring or not)?

Hoses: Braided Stainless

This of course all prices out at ~$1200.00

ZIP's rebuild kit's are roughly half that. Any arguments or opinions? Any particular brands of Rotors or Calipers favored by the group? My end objective is to do the brakes now and move on to other things, so I am looking for Brakes that will stop on a dime (street cruising only) and not need attention for while. I don't mind spending the money if it's worth it, but don't want to **** it away if not needed.

Thanks in advance for your thoughts.
Reply
Old Mar 27, 2006 | 04:08 PM
  #2  
Tom454's Avatar
Tom454
Le Mans Master
20 Year Member
 
Joined: Apr 1999
Posts: 6,134
Likes: 46
From: Raleigh North Carolina
Default

If the Master Cylinder is more than a few years old, you may end up with problems after you bleed the brakes. There is usually a glob of rust/particle buildup in the Master Cylinder that is at the spot where the piston stops when you lock up the brakes. When you bleed the calipers, the piston will go past that glob, which will tear up the seals on the piston.... and then you're back at square one. Doesn't always happen, but it happens enough so be prepared for it.... JIC.


New/rebuilt Master Cylinders need to be disassembled and examined before you install them... they rust internally while sitting on the shelf waiting to be adopted.

If the car is driven regularly, and the rotors are true, then you can get by without the o-ring seal calipers. If the car sits, the factory lip-style seals "flat-spot" and leak. Mine just did that, but I have SS Brakes Corp SS pistons which are too heavy.... after driving it for a few weeks, the leaks stopped and the brakes returned. After driving it for about 6 weeks with a severe pull to one side, the fluid soaked pads dried up and work fine now. This was a test. I just had to know.
Reply
Old Mar 27, 2006 | 04:44 PM
  #3  
SIXFOOTER's Avatar
SIXFOOTER
Le Mans Master
Supporting Lifetime Gold
10 Year Member
 
Joined: Jan 2006
Posts: 9,192
Likes: 27
From: Boca Raton Florida
Default

Hmm...
Check over the MC, good = keep it
Braded lines = Yes
current calipers SS lined = keep em
O-Ring Kits = Yes
Sloted Calipers = Yes
New Pads of your choice

just my .02
Reply
Old Mar 27, 2006 | 05:22 PM
  #4  
Corvette Engineering's Avatar
0Corvette Engineering
Former Vendor
 
Joined: Nov 2005
Posts: 683
Likes: 1
From: Mounds View Minnesota
Default

:Iagree:
If the MC holds pressure with your foot on it hard, keep it. If it slowly drops, get a new, not rebuild unit.

Calipers,
If you are up to it rebuild the ones you have. New seals and clean them up.
Make sure the bores are nice, no scratches etc

Slotted rotors? No, they will do nothing for you except eat your pads. If you like the look, OK, but it's looks only...
(never heard of rebuilt rotors! )

Pads, get the best pad you can. Good pads make a world of difference. The lifetime pads are the worst, Yea they don't wear, but their coeficient of friction sucks too.
Reply
Old Mar 27, 2006 | 05:24 PM
  #5  
GTR1999's Avatar
GTR1999
Tech Contributor
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 1999
Posts: 15,159
Likes: 3,965
From: Connecticut, USA
Default

For a street car:

SS calipers
organic pads
stock rotors
rubber hose

If there is runout over .003" and you don't want to correctly fix it then use the O rings. If you dial in the rotors to under .002" and have bearing endplay under .002" you should be ok. Pump the brakes once a week if the car sits and bleed the brakes every season with a motive bleeder and you'll be fine.
Save all the higher priced stuck for the road racers and use the money on gas to drive it!
Reply
Old Mar 27, 2006 | 05:41 PM
  #6  
CheezMoe's Avatar
CheezMoe
Thread Starter
Melting Slicks
10 Year Member
 
Joined: Mar 2006
Posts: 3,456
Likes: 102
From: Piedmont Va
St. Jude Donor '11-'12-'13,'19-'20
Default

gtr1999,

Thats sounds like the plan...

My fingers and my brain got crossed typing the original note I guess..Slotted Calipers and Rebuilt Rotors?, yeah! :o

Thanks everyone for the input.

-patrick
Reply
Old Mar 27, 2006 | 08:44 PM
  #7  
GUSTO14's Avatar
GUSTO14
Le Mans Master
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2003
Posts: 8,812
Likes: 2,029
From: eastern NC
Default

Originally Posted by dosoctaves
gtr1999,

Thats sounds like the plan...

...Thanks everyone for the input.
-patrick
Patrick,

In 1990 I traveled to Winchester (from Stafford) to check out a 1973 convertible. I purchased the car and one of the first jobs I did is the one you're describing. I purchased all of the stuff from VB&P and was very pleased with the parts and service.

A few months later I noticed a gasoline drip on one of my mufflers so I dropped the tank to check it out. It was really toast so I bought a new on, but not before removing my original build sheet. It was delivered to XXXX Chevrolet Inc, Purceville VA.... I couldn't make out the name of the dealer, but I did travel to Purceville and remember it was a very small dealer.... small world is it not!!

Good luck... GUSTO
Reply
Old Mar 27, 2006 | 09:10 PM
  #8  
lnlangley's Avatar
lnlangley
Heel & Toe
 
Joined: Mar 2005
Posts: 18
Likes: 0
Default

Patrick - you really need to know why your Vette is pulling hard, especially when you apply the brakes. Very well could be, as was on my 72, a worn out bushing on my upper right "A" arm. When I applied the brakes the whole upper "A" arm shifted slightly which then caused the car to pull to the right. I closely examined everything that was brake and steering related and couldn't identify anything obviously out-of-whack. It's fairly easy to check for play and unwanted horizontal movement in your "A" arms. Just get the car jacked up to get the weight off the front suspension. Get hold of each arm separately and see if you can move the arms forward or backward. Any movement that is visually detectable indicates a worn out bushing. All that having been said, if you have replaced the bushings within the last couple of years, forget I said anything - it's probably something else. But if it is the bushings, you will want to replace those before you do a lot of brake work that probably wont help you. Larry
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-1

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-2

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-3

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-4

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-5

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-6

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-7

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-8

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-9

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
Old Mar 27, 2006 | 09:30 PM
  #9  
Kilroy1024's Avatar
Kilroy1024
Racer
10 Year Member
 
Joined: Jul 2005
Posts: 499
Likes: 1
From: Winnipeg Manitoba
Default

I just did this job on the weekend. Ive been picking up parts over the winter. Most came from the local parts store (Part Source). They seem to have a suprising amount of Corvette brake parts in stock. All prices are CDN.

Prior to this job my brakes were pulsing and pulling to the left.

New rear caliper to replace a leaking one. $155
The caliper was not sleeved and was pitted beyond honing.
Exchanged the old caliper.

New rotors and pads on the rear, Wagners. Total of about $150.
Make sure you clean off the wheel suface before you put the rotors back on. A bit of dirt on the surface can throw out your runnout.

Rebuild front caliper: The right front calipers was leaking and when I tore it apart I found it was sleeved. I was able to hone this one out and changed all the seals with a rebuild kit. The kit was made by Wagner and used lip seals. It seemed to make a pretty good seal. I had to work around the outer edge of the seal and push the seal inward to get it started in the bore. It was much cheaper than a caliper - about $30. This job went pretty quick. I'd say it only took me about 2 hrs to get the caliper off, rebuild it, put it back on, and bleed it.

Lubricate Parking Brake: The cable actually moved! I was able to work a little grease into the cable to get it to slide a bit better. One of the return springs had broken and I was unable to get this part in town. I wanted to get the job done on the weekend, so I bought a similar spring and bent it to to the right shape. Not perfect, but done. The adjuster screw on the same side was jammed, so I cleaned up the threads with a tap and die


Summary Thoughts:
The local Part Source had most of the parts I needed at a competitive price. I don't know if these parts are different from someone like VP&B, but I could not see any reason to import parts into Canada, paying shipping, tax and duty.

The lip seal kit seems to be working and it was a pretty easy job. The Wagner kit felt like it was making a good tight seal. I will have to drive it for a while to be sure. Based on this, I would highly recommend rebuilding, especially if you have sleeved calipers.

Results: The pulsing is gone and the pull to the left has been significantly reduced. I had cleaned up the right front brake pad, but it was still pretty oily looking. My test drive was short as the streets are still a mess from the melting snow. I'm going to bleed them again and retest when I put the plates on in a week or two.

Last edited by Kilroy1024; Mar 27, 2006 at 09:39 PM.
Reply
Old Mar 27, 2006 | 10:23 PM
  #10  
CheezMoe's Avatar
CheezMoe
Thread Starter
Melting Slicks
10 Year Member
 
Joined: Mar 2006
Posts: 3,456
Likes: 102
From: Piedmont Va
St. Jude Donor '11-'12-'13,'19-'20
Default

Gusto,

That would have been Kenny Spears Chevrolet. Sadly, they went OOB 10 years ago. It is small world, thanks to great forums like these.

Cheers!
Reply

Get notified of new replies

To Brake Overhaul





All times are GMT -4. The time now is 10:22 PM.

story-0
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-1
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-2
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-3
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-4
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-5
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-6
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-7
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-8
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-9
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE