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Clutch Slipping

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Old Jul 10, 2006 | 04:40 PM
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Default Clutch Slipping

We installed a new intake and carb on the 72 350 last week, and we must have picked up a few HP because now the clutch slips when the throttle is punched. I have only worked on hydraulic clutch setups in the past where once the clutch starts to slip it's new clutch time.

Can the mechanical clutch be adjusted to eliminate the slipping or am I in for another weekend of grunt work?



Rick B.
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Old Jul 10, 2006 | 04:48 PM
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If the clutch is slipping it is toast. You can try an adjustment but I'll bet the clutch disc is gone. Remove it and have the flywheel resurfaced and replace the clutch and pressure plate.
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Old Jul 10, 2006 | 05:03 PM
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Originally Posted by Gordonm
If the clutch is slipping it is toast. You can try an adjustment but I'll bet the clutch disc is gone. Remove it and have the flywheel resurfaced and replace the clutch and pressure plate.
Just make sure the clutch isn't preloaded, you need about 1/2 to 1 inch free play at the fully engaged (top) point.
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Old Jul 10, 2006 | 05:09 PM
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bite the bullet and swap the assembly out. i was lucky with on in another make of car. when mine started slipping. upon tearing it apart the clutch facing was completely gone on the pressure plate side flywheel side was still good. flywheel looked good and didn't need turning.
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Old Jul 10, 2006 | 05:11 PM
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Originally Posted by big_G
Just make sure the clutch isn't preloaded, you need about 1/2 to 1 inch free play at the fully engaged (top) point.
Thanks for the replies. I'll check the freeplay first. I'll probably end up with a few 'while-I'm-at-its' like rear main seal and shifter rebuild along the way. I'll try to keep the body on the frame this time.



Rick B.
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Old Jul 10, 2006 | 10:46 PM
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It's always a good practice to have the flywheel surfaced(blanchard ground) whenever you replace the the clutch/pressure plate while you have the tranny out. Make Sure your flywheel is up to spec, since it may have been resurfaced before. If you are not running high hp/torque/rpm you may can just go with stock replacement from Napa. I did that on a 97 ford explorer 4x4 and a new NAPA (CHINA made) flywheel was the same price as resurfacing. The CHINA flywheel performs just fine.
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Old Jul 11, 2006 | 12:55 AM
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Originally Posted by Gordonm
If the clutch is slipping it is toast.
HUH?????

This is a mechanical clutch assembly, check for freeplay.... with no free play it will most certainly slip.
If you cannot get any free play out of the clutch pedal then, yes, it is time for a complete clutch setup including resurfacing the flywheel, pressure plate, throw out bearing, pilot bushing, fork, boot. ect:

I would never change a clutch just because it's slipping until I have exhausted all possibilites....also, the 72 manual transmission crosss member does not unbolt from the frame (please correct me if I'm wrong) which turns a normal 2 hour job into a 2 day nightmare.
Originally Posted by Blair Winch Project

Can the mechanical clutch be adjusted to eliminate the slipping or am I in for another weekend of grunt work?
Yes, from the top on the drivers side ..you should only need two 9/16 open end wrenches.... If you cant gain any free play then yes.... alot of grunt work.

Last edited by Bob Onit; Jul 11, 2006 at 12:57 AM.
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Old Jul 11, 2006 | 11:17 AM
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Dang, I forgot about the fixed crossmember. We were thinking about changing the exhaust to sidepipes so a clutch job will probably force the exhaust issue also. I sure hope there is some adjustment left in the linkage. We're trying to get most of a driving season out of the car to see what major problems surface.

Let's see, so far : Driving day #3, major problem #1. it's going to be a long summer.



Rick B.
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Old Jul 11, 2006 | 11:51 AM
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The assembly manual says to have 0.40 inches of free travel at the clutch push rod that comes thur the firewall. You can measure this at the point where the upper push rod connects to the cross shaft. Have someone push the clutch in untill the free travel ends and you measure as per above.
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Old Jul 11, 2006 | 12:11 PM
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Originally Posted by Bob Onit
I would never change a clutch just because it's slipping until I have exhausted all possibilites....also, the 72 manual transmission crosss member does not unbolt from the frame (please correct me if I'm wrong) which turns a normal 2 hour job into a 2 day nightmare.
Its not that bad. Here's a quote from Lars, "I changed my clutch during the Superbowl halftime show - no big deal and not difficult. I have found that the easiest way to do it is to unbolt the tranny from the bellhousing, and unbolt the bellhousing from the block while supporting the engine (remove your distributor cap and disconnect the tach drive cable). After removing shifter and shift linkage, shove the tranny back and rotate it, and then let the tranny and bellhousing **** down and out. It comes right out"

I don't work as fast as Lars but mine went fairly easy. And I didn't have to bother taking the crossmember out.
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Old Jul 11, 2006 | 12:18 PM
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There's no big deal removing the tranny because of the crossmember. Remove the shifter assembly and mounting bracket from the cross member and it comes right out. Pull the transmission straight back and turn it to the right, drop the input shaft down past the bell housing and it pulls right down. I've had mine out 3 times this summer.

You would also be wise to replace the pilot bushing at the same time. I ended up using a GM bushing because THE NAPA ONE FAILED. Some guys like the needle bearing type instead, I chose the bushing.

I used the Centerforce II clutch kit, If I had to do it all over again I would rather have used an OEM clutch, I don't especially care for this one.

Bill
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Old Jul 11, 2006 | 09:48 PM
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Originally Posted by TopGunn
There's no big deal removing the tranny because of the crossmember. Remove the shifter assembly and mounting bracket from the cross member and it comes right out. Pull the transmission straight back and turn it to the right, drop the input shaft down past the bell housing and it pulls right down. I've had mine out 3 times this summer.

You would also be wise to replace the pilot bushing at the same time. I ended up using a GM bushing because THE NAPA ONE FAILED. Some guys like the needle bearing type instead, I chose the bushing.

I used the Centerforce II clutch kit, If I had to do it all over again I would rather have used an OEM clutch, I don't especially care for this one.

Bill
Lots of good info from all of the above posts.

I wouldn't have thought of removing the trans from the bellhousing. Most of the trans work I've done lately is on a front-drive car where the whole thing is one big lump.

The last NAPA clutch kit I bought for a Nissan was made in China also. I'll probably buy one of theirs for the Vette since no matter what we do to the base 72 engine it's not going to be a monster motor. We're saving our pennies for a LS1/6-speed.



Rick B.
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Old Jul 15, 2006 | 09:08 PM
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I was under the car today looking at the linkage, etc. and I noticed that the cross-shaft has a lot of play at the end that attaches to the engine. I'm going to try to remove the cross-shaft tomorrow since it looks like there is something that is hanging from the end of the shaft (bushing, seal?) that is probably causing the play in the shaft. Hopefully the bits and pieces to repair the cross-shaft are available from the vendors.



Rick B.
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Old Jul 15, 2006 | 09:56 PM
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Originally Posted by Blair Winch Project
I was under the car today looking at the linkage, etc. and I noticed that the cross-shaft has a lot of play at the end that attaches to the engine. I'm going to try to remove the cross-shaft tomorrow since it looks like there is something that is hanging from the end of the shaft (bushing, seal?) that is probably causing the play in the shaft. Hopefully the bits and pieces to repair the cross-shaft are available from the vendors.



Rick B.
Are you talking about the clutch lever shaft which runs from the frame to the engine? You're right...there should be no play in it...it's a ball & socket joint which needs frequent lubes...sounds like it might have gone dry and worn it out. The seal you see may be the piece that goes on the other end of the shaft. A loose cross-shaft could indeed be contributing to a lack adjustment range...your adjusting nut is probably all the way out to the end of the clutch rod already.
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