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Brake problem

Old Aug 23, 2006 | 10:18 AM
  #1  
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Default Brake problem

Well, I thought I had the brakes licked on my 74 L48 with standard brakes. Last night while driving, the pedal sunk and I lost a great deal of brake pressure...not all, but a significant amount. The brake light also went on. I checked the master cylinder and both front and rear chambers are full. I do not see a leak anywhere.

Prior to this, I have
Replaced front calipers and pads
Replaced all brake lines
Replaced a leaky proportioning valve
Bled brakes using Motive power bleeder

I'm wondering what to do at this point. I think that I may have air in the lines and that I may need to rebleed or that the master cylinder needs replacing. I just don't know why the brake light would go on with a full master cylinder. Any help and advice would be greatly appreciated. Thanks.
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Old Aug 23, 2006 | 10:46 AM
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Originally Posted by jberman
Any help and advice would be greatly appreciated. Thanks.

Before you buy or rebuild anything, re-bleed. Corvettes had a very specific bleed order in mind when they designed the system. I would suggest doing it the old fassioned way this time, and try this order.

Driver's Rear
Passenger's Rear
Passenger's Front
Driver's Front

At least five Pump/bleeds per side.

If after a good bleed you still have a mushy pedal, it wouldn't hurt to rebuild the master. It only costs $25 for the kit, and take about an hour.

In the meantime, here's a test for you to check the booster.

With the engine off, pump the pedal until it gets hard. If it doesn't get hard you have a bad booster.

Once the pedal is hard, start the engine. The pedal should go soft and go most of the way to the floor if you have air in the lines.

If it gets hard with the engine off, and soft when you start it...your booster is most likely okay. It's a good idea to rebuild that master, but only if a bleed doesn't help.

Also, inspect ALL wheels for ANY signs of fluid loss. If you don't already have stainless steel sleeved pistons in the calipers you may be getting air in the system via a bad seal or runout....also known as rotor wobble.
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Old Aug 23, 2006 | 10:46 AM
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Are the brakes always soft, or only once or twice? I have a 75 and after replacing the calipers and lines it took hours to bleed it all. I was using the old wife b!tching at me 3000 to get it done, so it took a while. After that the pedal is solid with or without the engine on for the vacuum boost.

If it happens all the time I would suspect an air bubble, but if it’s intermittent you may have to look into the master cylinder or vacuum assist.
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Old Aug 23, 2006 | 10:55 AM
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Originally Posted by Hauq`
I was using the old wife b!tching at me 3000 to get it done, so it took a while.

Get a newer model with less miles.

J/K
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Old Aug 23, 2006 | 11:35 AM
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Originally Posted by Durango_boy
Get a newer model with less miles.

J/K
Thanks for the info...the pedal is now mushy all the time. The brakes are standard - no power... need t-rex legs! The front calipers are sleeved. Don't know about the rears. Everything looks dry. Any info about the brake light?
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Old Aug 23, 2006 | 11:39 AM
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Originally Posted by jberman
Thanks for the info...

Sorry, I meant that for Hauq`.
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Old Aug 23, 2006 | 11:40 AM
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The reason the light came on is because the proportioning valve shifter, indicating a failure in one side of the brake system. It did what it was supposed to do. You need to do a couple things to be done with this issue:
1. check rear rotors for SS sleeves
2. Measure runout on all 4, less than .002"
3. new seals on the rear calipers
4. Rebleed
You can get your pedal back for noww by rebleeding but that won't fix the problem, I would personally go with the o-ring conversion kit on all 4.
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Old Aug 23, 2006 | 11:57 AM
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Originally Posted by SIXFOOTER
The reason the light came on is because the proportioning valve shifter, indicating a failure in one side of the brake system. It did what it was supposed to do. You need to do a couple things to be done with this issue:
1. check rear rotors for SS sleeves
2. Measure runout on all 4, less than .002"
3. new seals on the rear calipers
4. Rebleed
You can get your pedal back for noww by rebleeding but that won't fix the problem, I would personally go with the o-ring conversion kit on all 4.
Will do...how do you tell if the calipers have the sleeves?
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Old Aug 23, 2006 | 12:13 PM
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Originally Posted by jberman
Will do...how do you tell if the calipers have the sleeves?

Do like Mark Hamill would...use the Force.

Seriously, you'll have to remove the caliper, and take out the pads. Peel back the seal, and you shoud see a prominent edge where the sleeve starts.

Another way is past knowledge of the brake work done. If the rear brakes have never been changed then they are NOT sleeved.
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Old Aug 23, 2006 | 12:46 PM
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also make sure when you bleed the rears you do the inside bleeders then the outside. I was getting a mushy pedal and i bled the brakes this weekend and wow what a difference!!!
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Old Aug 23, 2006 | 12:58 PM
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Originally Posted by IMA66/74
also make sure when you bleed the rears you do the inside bleeders then the outside.

Did you find this to be more effective?
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Old Aug 23, 2006 | 01:02 PM
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just have seen this listed before on brake bleeding threads. apparently if you go to the front ones then the back there is a chance air can get trapped in between. I just bled it this way and it worked out fine but i haven't done it differently so can't say if it would make a difference.
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Old Aug 23, 2006 | 01:04 PM
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Originally Posted by Durango_boy

Driver's Rear
Passenger's Rear
Passenger's Front
Driver's Front

Like when I said this?
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Old Aug 23, 2006 | 02:20 PM
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Originally Posted by Durango_boy
Like when I said this?

actually i thought it was
passenger rear (inside bleeder then outside)
driver rear (inside bleeder then outside)
passenger front
driver front

i didn't notice that in your first post. I always read you go from the caliper farthest from the master cylinder and work your way back.
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Old Aug 23, 2006 | 02:26 PM
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Originally Posted by IMA66/74
actually i thought it was
passenger rear (inside bleeder then outside)
driver rear (inside bleeder then outside)
passenger front
driver front

i didn't notice that in your first post. I always read you go from the caliper farthest from the master cylinder and work your way back.

That's how you get air trapped in the system. The manual suggests couter clockwise from the left rear.
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Old Aug 23, 2006 | 02:50 PM
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Originally Posted by Durango_boy
That's how you get air trapped in the system. The manual suggests couter clockwise from the left rear.
I'm going to gravity bleed them now. I'm still curious as to how/why the brake light went on with no drop in fluid. I understand the job of the proportioning valve, but I thought that there would need to be a drop in fluid/pressure to set the brake light off. I guess runout sucking in air and/or air remaining in the system from the previous bleed would drop the pressure. I also find it puzzling why I can't get significant pressure by pumping the brake pedal while the car is off. I'm not giving up!!!
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Old Aug 23, 2006 | 02:52 PM
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Originally Posted by jberman
I also find it puzzling why I can't get significant pressure by pumping the brake pedal while the car is off. I'm not giving up!!!

Whoa...this is a warnign sign. Did you say that whent he engine is off, you pump the pedal and it never gets hard? That's a warning sign that your booster's rubber diaphram is not holding the pressure, and may be leaking. You may be looking at getting a new booster man.
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Old Aug 23, 2006 | 03:49 PM
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I could have sworn that the manual says to use the method described above, with the inside bleeders on the rear, then the outside. Corvettes have a front/back twin circuit, not the "X" pattern seen on some cars.

I'll have to check that when I get home. I haven't bled my brakes for a while.
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Old Aug 23, 2006 | 03:58 PM
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Originally Posted by I'm Batman
I could have sworn that the manual says to use the method described above, with the inside bleeders on the rear, then the outside. Corvettes have a front/back twin circuit, not the "X" pattern seen on some cars.

I'll have to check that when I get home. I haven't bled my brakes for a while.

Yeah, it's rears first...you're right, but you start on the driver's side, switch sides, then move forward on the passenger side without X-ing over. Do the front passenger side third, and then cross back over to driver's side for the last bleed in the front.

You're corrct that it's not 'X' pattern.
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Old Aug 23, 2006 | 04:04 PM
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Originally Posted by Durango_boy
Whoa...this is a warnign sign. Did you say that whent he engine is off, you pump the pedal and it never gets hard? That's a warning sign that your booster's rubber diaphram is not holding the pressure, and may be leaking. You may be looking at getting a new booster man.
No booster - standard brakes...
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