C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

Keisler install questions/problems

Thread Tools
 
Search this Thread
 
Old Oct 20, 2006 | 05:33 PM
  #1  
chevy69's Avatar
chevy69
Thread Starter
Safety Car
10 Year Member
 
Joined: Aug 2005
Posts: 3,654
Likes: 0
From: Chandler Arizona
St. Jude Donor '08
Default Keisler install questions/problems

Hello all,

Well the temps in Phoenix have finally subsided and I am now going through the boxes of parts I ordered over the summer and I'm beginning installation onto my Chassis. I have a '69 SB coupe (original 350/350hp 4spd) car and am in the middle of a frame-off. I had the original 4 spd all bolted back in place to the rebuilt engine this spring but decided to opt for a Keisler 5spd instead. Unfortunately, by the time it all arrived at my house it was too hot to work in the garage.

I started back into it today, but have hit a snag already. The instructions ask that you test shift the trans and that the shaft should spin (like the original does). Mine isn't shifting properly, and I can only get it into a couple of the 6 positions. Additionally the shaft will not spin freely in neutral.

As luck would have it, the contact at Keisler listed on the instructions was out today and by the time I tried to get in to speak with anyone else they were closed. I really wanted to work on this over the weekend, but missed by 10 minutes.

Has anyone experienced this "lockup", and what did they tell you to do to free the gears up?

Thanks, Tom

Last edited by chevy69; Oct 20, 2006 at 05:38 PM.
Reply
Old Oct 20, 2006 | 06:05 PM
  #2  
Gordonm's Avatar
Gordonm
Race Director
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 1999
Posts: 19,610
Likes: 778
From: Forked River NJ
Default

The trans is pretty stiff when new. It takes about 500 miles for the shifting to free up and become smooth. Did the tailshaft spin freely when thetrans was on the ground or is it only when installed in the chassis. It will be a little tight anyhow just due to the tolerances. The old Muncy I'm sure has some miles and things are probably pretty loose compared to the new box.
Reply
Old Oct 20, 2006 | 06:16 PM
  #3  
chevy69's Avatar
chevy69
Thread Starter
Safety Car
10 Year Member
 
Joined: Aug 2005
Posts: 3,654
Likes: 0
From: Chandler Arizona
St. Jude Donor '08
Default

The trans is still on the ground, I haven't installed it yet. I'm just trying to make sure I have it properly moving before I install it as the big print is telling me in the instructions. Thanks for the response.
Reply
Old Oct 20, 2006 | 06:35 PM
  #4  
chevy69's Avatar
chevy69
Thread Starter
Safety Car
10 Year Member
 
Joined: Aug 2005
Posts: 3,654
Likes: 0
From: Chandler Arizona
St. Jude Donor '08
Default

Another issue is that I damaged the oil seal at the output shaft when I was removoving the rubber output shaft plug (it's torn). Any idea if that part can be ordered through NAPA? Is it a Mustang part? What year, etc...
Reply
Old Oct 20, 2006 | 07:01 PM
  #5  
MotorHead's Avatar
MotorHead
Race Director
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Apr 2000
Posts: 17,676
Likes: 201
From: Who says "Nothing is impossible" ? I've been doing nothing for years.
Default

The flexible part on the end of the tailshaft is more of a dust boot, the seal is inside, which did you muck up
Reply
Old Oct 20, 2006 | 07:44 PM
  #6  
chevy69's Avatar
chevy69
Thread Starter
Safety Car
10 Year Member
 
Joined: Aug 2005
Posts: 3,654
Likes: 0
From: Chandler Arizona
St. Jude Donor '08
Default

It's the rubber "seal" on the outside that protrudes beyond the end of the tailshaft. I thought it was part of ther plug and tore a piece of the rubber. I guess it's OK?
Reply
Old Oct 20, 2006 | 07:57 PM
  #7  
Bullshark's Avatar
Bullshark
Melting Slicks
20 Year Member
All Eyes On Me
Photogenic
Top Answer: 1
 
Joined: Nov 2003
Posts: 2,668
Likes: 119
From: St. Charles Mo
CI 5 & 8 Veteran
Default

Originally Posted by chevy69
It's the rubber "seal" on the outside that protrudes beyond the end of the tailshaft. I thought it was part of ther plug and tore a piece of the rubber. I guess it's OK?
Don't feel bad, I did the same thing I called Keisler to get a new one, they sent a replacement free of charge. It just slides and seats into the output shaft housing. Now that's what I call customer support.

Bullshark
Reply
Old Oct 20, 2006 | 08:02 PM
  #8  
flynhi's Avatar
flynhi
Le Mans Master
20 Year Member
 
Joined: Aug 2000
Posts: 6,273
Likes: 14
From: Austin TX
Default

Be sure that you have the new, revised design shifter. The older design rattles.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Oct 20, 2006 | 08:07 PM
  #9  
chevy69's Avatar
chevy69
Thread Starter
Safety Car
10 Year Member
 
Joined: Aug 2005
Posts: 3,654
Likes: 0
From: Chandler Arizona
St. Jude Donor '08
Default

Originally Posted by flynhi
Be sure that you have the new, revised design shifter. The older design rattles.
My order shipped out in June - would that be the newer design?
Reply
Old Oct 20, 2006 | 08:08 PM
  #10  
chevy69's Avatar
chevy69
Thread Starter
Safety Car
10 Year Member
 
Joined: Aug 2005
Posts: 3,654
Likes: 0
From: Chandler Arizona
St. Jude Donor '08
Default

Originally Posted by Bullshark
Don't feel bad, I did the same thing I called Keisler to get a new one, they sent a replacement free of charge. It just slides and seats into the output shaft housing. Now that's what I call customer support.

Bullshark
Now I don't feel so bad - I guess I'll call them next monday - I felt silly after I did it :o
Reply
Old Oct 20, 2006 | 08:19 PM
  #11  
71-Stingray's Avatar
71-Stingray
Instructor
15 Year Member
 
Joined: Oct 2004
Posts: 159
Likes: 1
From: North of Boston Massachusetts
Default

Originally Posted by chevy69

Has anyone experienced this "lockup", and what did they tell you to do to free the gears up?
I had the same problem with mine when I first tried shifting it. I put it in nuetral but the input shaft would not spin very easily. In fact, although the shifter was in nuetral, the tranny appeared to be in gear.

I then ran it through the pattern a few more times (while it was still in the box) and tried it again. Same problem. I repeated the procedure one more time and it spun freely after that. I don't know what freed up, but it's fine now (although it's not yet installed).
Reply
Old Oct 21, 2006 | 02:44 PM
  #12  
TEXASRANGER's Avatar
TEXASRANGER
HOOK-EM HORNS
Supporting Lifetime Gold
15 Year Member
Veteran: Air Force
Liked
Top Answer: 1
 
Joined: Aug 2006
Posts: 3,517
Likes: 842
From: Port Aransas, Texas Tx
St. Jude Donor '08
Default

Originally Posted by Gordonm
The trans is pretty stiff when new. It takes about 500 miles for the shifting to free up and become smooth. Did the tailshaft spin freely when thetrans was on the ground or is it only when installed in the chassis. It will be a little tight anyhow just due to the tolerances. The old Muncy I'm sure has some miles and things are probably pretty loose compared to the new box.
I had the same problem.

There is a black plug around your output shaft to keep any residual oil in during shipping.

Remove that black plug and you will be ready to go. Be careful not to damage the rear seal. I used a pair of needle nose to pull mine out. We put the dexron in before installation and installed the black plug back into to keep the oil in. Dont forget to remove again before installing the drive shaft slip yoke.
Reply
Old Oct 21, 2006 | 10:53 PM
  #13  
Robert Hall's Avatar
0Robert Hall
Former Vendor
 
Joined: Apr 2002
Posts: 534
Likes: 2
From: Cookeville TN
Default

Originally Posted by TEXASRANGER
... We put the dexron in before installation ...
... We really advise that you do not use Dexron in your TKO. It will shifter better and run quieter with the GM Synchromesh fluid indicatd in your instruction manual.

Robert
Reply
Old Oct 21, 2006 | 10:54 PM
  #14  
Robert Hall's Avatar
0Robert Hall
Former Vendor
 
Joined: Apr 2002
Posts: 534
Likes: 2
From: Cookeville TN
Default ....are you free at last ?

... Did you get the tranny freed up yet?
Reply
Old Oct 21, 2006 | 10:56 PM
  #15  
Eddie 70's Avatar
Eddie 70
Race Director
Supporting Lifetime Gold
St. Jude 10 Year Donor
25 Year Member
Liked
Community Favorite
 
Joined: Feb 1999
Posts: 19,659
Likes: 34
From: Lenoir City Tennessee
Ci 6, 8 & 10 Veteran
St. Jude Donor '05-'06-'07-'08-'09-'10-'11-'12-'13-'14-'15
Default

Robert, what about using Amsoil synchromesh? Is this an acceptable oil?
Reply
Old Oct 22, 2006 | 04:06 AM
  #16  
JohnFromVentura's Avatar
JohnFromVentura
Burning Brakes
Supporting Lifetime
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2004
Posts: 1,224
Likes: 49
From: Ventura Calif
Default

Robert!
Send him the new design blue anodized anti rattle 3 shifter assembly before the poor guy installs it.
Reply
Old Oct 22, 2006 | 08:31 AM
  #17  
Binnie77's Avatar
Binnie77
Drifting
20 Year Member
 
Joined: Jan 2001
Posts: 1,841
Likes: 3
From: Halifax, NS, Canada
Default

The rubber plug on the end of the tail shaft is designed to be pushed back on to the shaft when you install the yoke. That is the other option rather than trying to remove it. That method also allows you to add your lubricant before installing the transmission.

http://www.corvettec3.ca/tko.htm
Reply

Get notified of new replies

To Keisler install questions/problems

Old Oct 22, 2006 | 09:15 PM
  #18  
chevy69's Avatar
chevy69
Thread Starter
Safety Car
10 Year Member
 
Joined: Aug 2005
Posts: 3,654
Likes: 0
From: Chandler Arizona
St. Jude Donor '08
Default

Originally Posted by Robert Hall - Keisler Sales
... Did you get the tranny freed up yet?

Hi Robert - Yes, I kept at it and it is now spinning freely. Additionally it will now go into all of the gears. Thanks for checking in. Is there any way I can talk you out of a new dust boot to fix the one I damaged while removing the tailshaft plug?

JohnFromVentura - it appears that I may already have the anti-rattle assembly as mine is anodized blue.
Reply
Old Oct 23, 2006 | 08:21 AM
  #19  
t88supra's Avatar
t88supra
Intermediate
 
Joined: Jun 2005
Posts: 25
Likes: 0
Default

Most of the time when your tremec feels as if it is locked in gear it was done in shipping. The 3rd gear cone slides up and gets stuck the easiest way to fix this is to take a clutch disc slide it up on the input shaft and turn back and forth.
Reply
Old Oct 23, 2006 | 09:00 AM
  #20  
Robert Hall's Avatar
0Robert Hall
Former Vendor
 
Joined: Apr 2002
Posts: 534
Likes: 2
From: Cookeville TN
Default

Originally Posted by chevy69
Hi Robert - Is there any way I can talk you out of a new dust boot to fix the one I damaged while removing the tailshaft plug?
I have let Nick in Customer Service know, and he'll take care of you.
Reply



All times are GMT -4. The time now is 10:44 PM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE