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Why not call the manufacture and see if they will replace it. The warranty is only something on a piece of paper. If the thing failed after 2000 miles, there is a good chance they will send one out. Offer to pay the shipping.
Believe me thats was in the works as soon as I found the damage.
Originally Posted by SIXFOOTER
you sure hat thing is in there right? I have never seen one do that that was installed correctly with the pads in the right place.
It is installed correctly.
Originally Posted by 68/70Vette
A real question to ask is..why do these springs fail?...there has to be a real reason. I would think that the manufacturer of the spring would try to discover the real reason. There's certainly a problem when it's people like me or you have to guess the reason, when I'd suspect the manufacturer knows.
It looks like your suspension has an aftermarket strut rod differential bracket. I have one. The holes on the aftermarket bracket are drilled slightly larger than stock. The stock bracket is very snug and the bracket cannot move transversely (i.e. left and right) because the shaft of the mounting bolts are almost exactly equal to the diameter of the holes drilled in the bracket. I wonder if the larger holes in the aftermarket bracket allow the entire assembly to shift slightly left and right and stress the fiberglass spring....and cause it to break.
The smart strut bracket is tight. While putting it on I compared it with the original one and the holes were the same. My smart struts were bought at the same time so they are about 2 years old. Maybe VB&P corrected the hole size. I usually compare stuff like that when I change from a foctory part to an aftermarket just for reasons you stated. I don't note any differances.
I've been using VBP and TRW/AOSmith composite springs for years without a failure like that.
I did have one failure to a VBP spring that started with a nick in the edge of the sprng. So, I think you have to have some type of mechanical damage to start a delamination like you have.
I've had composite spring for about 4 years and love it.
Can't tell from your pictures but do you have metal "heat shield" between your spring and exhaust?
I don't have a metal heat shields but the header wrap is a least 6 inches on either side of where the pipes go below the spring area. It's hard to tell in those pictures. I also took a contact temp probe to the pipes and the spring when I first installed it and the spring surface temp never exceeded OAT. The pipes right before and after the header wrap was around 300 degrees F but the header wrap was just at 100 degrees F. The pipes are about 5 to 6 inches from the spring too. Heat was not the cause.
I don't have a metal heat shields but the header wrap is a least 6 inches on either side of where the pipes go below the spring area. It's hard to tell in those pictures. I also took a contact temp probe to the pipes and the spring when I first installed it and the spring surface temp never exceeded OAT. The pipes right before and after the header wrap was around 300 degrees F but the header wrap was just at 100 degrees F. The pipes are about 5 to 6 inches from the spring too. Heat was not the cause.
Corvette has had a rear composite spring since 1981. its proven more durable. and about 40 pounds less weight. steel is obsolete old school on a c3 that weighed too much from the factory, i swapped out the steel spring in my 80, for a VBP, atleast 30000 miles ago- and have had no problems. less weight means more accelleration and fuel savings. . i drove my c4 for 165000 mi. and my c5 for 60000 mi. without incident. i suspect you got a defective piece, the installation was wrong, or something else in your suspension affected it. good luck with the replacement, but you shouldn't give up on the fiberglass spring. Jim
Not sure why it broke like that but definitely do no give up hope on composite springs. You've got statistics, technology, and 25 years of success in favor of composite springs so I'd say that they're generally a good bet. I wish ya luck with your new one!
I wish my '81 had a fiberglas spring... darn gymkhana suspension...