TPI install started.
Second Question: Have you pulled any new data logs, and what do they look like?
My question is, why didn't you save yourself some time and effort and just use a piston pump from www.racepumps.com ? You could have retained all of your stock fuel lines and such and not had to drop your tank and still have plenty of fuel pressure for probably less money and work.
(There have been quite a few problems with users of the first type including a less than optimum review in one of the car mags.)
Second Question: Have you pulled any new data logs, and what do they look like?
Something from the above (I think) caused my engine to run rich and dump too much gas into my engine, got in my oil and fouled the brand new bosch plugs I bought.
I've since hooked up the pvc, changed the oil, added a new powermaster alternator, and AC delco plugs....I don't think it's running rich anymore since I pulled the plugs to do a compression test and they were clean. All my cylinders except for number 4 showed a 150-152, number 4 showed 121....possibly the source of my miss.
I'm going to fix that before I pull another datalog.....hopefully it irons itself out

I got my cable / software from here....the cable came with a disc that had several prgrams on it. Took about three days to get.
http://www.aldlcable.com/sc/details.asp?item=aldlobd1u
I have had trouble finding the problem since it has only thrown the code 4 times, and in all my attempts to reproduce the condition, it fails to trip the code.
I have even removed the sensor, and put a different sealer on the threads. I'll figure it out as it is probably something simple I'm overlooking, but any suggestions are welcome.
But on another note, I filled up today, and got just under 17mpg around town, even with eccessive use of the loud pedal
.I just need an excuse for a some extended highway miles.
Something from the above (I think) caused my engine to run rich and dump too much gas into my engine, got in my oil and fouled the brand new bosch plugs I bought.
I've since hooked up the pvc, changed the oil, added a new powermaster alternator, and AC delco plugs....I don't think it's running rich anymore since I pulled the plugs to do a compression test and they were clean.

http://www.aldlcable.com/sc/details.asp?item=aldlobd1u
How is the plug on the #4 CYL?
But I can say that if it was something out of the ordinary or extremely different than the others I would have noticed it. The others looked fairly fine.
The Best of Corvette for Corvette Enthusiasts
Thanks
http://www.strokerkits.com/piston_fuel_pump.htm
scroll to the bottom.
"RacePump maintains fuel pressure with the engine off for easier starting. "
http://www.strokerkits.com/piston_fuel_pump.htm
scroll to the bottom.
"RacePump maintains fuel pressure with the engine off for easier starting. "
The fuel milage has varied by about 4 mpg. Around 14mpg being the low, and a little over 18 being the high. I know this has alot to do with my driving habits, and traffic. Most of the driving I have done since the TPI Conversion has been short trips under 30 miles with alot of city driving. The average speed per trip (GPS) has usually been under 45 mph. I think If I was a little more conservitive with the throttle the numbers would go up, but then I wouldn't be having as much fun.
I need to just take it on a road trip, and see how it does then to get a better figure on highway milage.
DR. Jay
I found that Bubba had been in the wire harness from the donor vehicle. Bubba had the connector for the Knock Sensor & 6 inches of white wire soldered to the (black) wire for the coolant fan switch.
The color of the Knock Sensor wire to the ESC module is (white). This now explains why the fan relays on the donor car were wired to a switch in the cabin. Hey Bubba the knock sensor is not going to turn on the fans. I found the white wire to the ESC module cut & taped up about 6" in the harness.
I can partially understand the mistake as the Fan switch connector & Knock Sensor connector are the same. Also the switch and sensor are a few inches from each other on the donor car. What I can't understand, and probably never will, is why tape up the white wire into the harness, and not attach it to the Knock Sensor
I was getting the intermittent trouble code because the ECM does an ESC module & Knock sensor test every ignition cycle when two perameters are met.
The engine must be operating above 194*f , and throttle position must be open 75% or more. When these two conditions are met the ECM will advance the timing, and check for knock. If the ECM doesn't get a signal from the ESC module that it is recieving a signal from the Knock Sensor the ECM will set a fault code #43.
I do feel like a moron for not doing a continuity check test of the Knock Sensor wiring I was just doing a visual check of the connections. If I had done the test I would have found the problem months ago.
I've learned my lesson. (If Bubba has been there check everything, as things may not be what they appear to be)Dr. Jay the humbled.
causing all sorts of un diagnose able problems.....
To tell you the truth I'm actually proud of myself for curing the problem even if I took the long way around to find it.
My first conversion to MPI was a project '86 S-10 4x4 pickup from TBI to MPI.
I fought a "cranks but no start" problem for a week strait. I thought I checked everything looking for the problem (No spark) I tested ignition modules, ECM, fuses, wiring, hall effect sensors etc. I went to pull the ignition module to retest, and had the brand new cap off the distributor and it was sitting upside down when I noticed that the rotor contact button was non existent
I felt like a total dunce for over looking it. Since that time I have a new rule when trouble shooting "Just because it is a new part doesn't mean that it is functional!"
Jason
Last edited by DR.Jay; Sep 10, 2007 at 08:39 PM.
I'm glad I'm not the only one with the "Curse"!
Bill
I'm glad I'm not the only one with the "Curse"!
Bill
That was the first time I had an experiance like that, but it wasn't the last.
A month ago I had a new set of spark plug wires for a '98 Jeep CJ that didn't have the metal contacts for the plugs inside the boots. I cought that before I installed the wires when I was applying the dielectric grease to the boots.
I have had trouble finding the problem since it has only thrown the code 4 times, and in all my attempts to reproduce the condition, it fails to trip the code.
I have even removed the sensor, and put a different sealer on the threads. I'll figure it out as it is probably something simple I'm overlooking, but any suggestions are welcome.
But on another note, I filled up today, and got just under 17mpg around town, even with eccessive use of the loud pedal
.I just need an excuse for a some extended highway miles.
Otherwise it looks like an awesome setup. I know Dr. Jay's setup was from a free donor car, but how much have the others who've done this swap spent?
Just read your last post Dr. Jay:
Sucks when bubba gets hold of a wrench and some duct tape, doesn't it?
A friend of mine with a 327HO equipped Camaro had a "heater problem" in that it was always on. Later we found out that bubba had cut a 4" x 4" hole into the firewall on the drivers side.
Glad you found the issue.
OH! By the way, I remember this from my days in FBodys, but PROM programmers can be found for $250, and they hook right up to a USB port on your computer. I'll have to dig out the links for you, but I can get them if you'd like to start dabbling in programming the ECM for your custom application, possibly picking up a bit more power and better fuel economy.
Last edited by murraybs; Nov 17, 2007 at 12:09 AM.
1982 Crossfire Injection -> TPI Injection conversion
I am concerned about:
wiring
throttle cable
TV cable
Fuel lines / pump
IS an auxilary fuse block required?
not sure about throttle cable / TV cable
Is the C3 fuel pump easy to get to, I would install a walbro...
Wiring is the worst, Im not really sure about wiring up check engine lights and speed sensors... and the O2 sensor, oh my god I can only imagine pulling out a rusty exhaust piece to weld in a bung.
1982 Crossfire Injection -> TPI Injection conversion
I am concerned about:
wiring
throttle cable
TV cable
Fuel lines / pump
IS an auxilary fuse block required?
not sure about throttle cable / TV cable
Is the C3 fuel pump easy to get to, I would install a walbro...
Wiring is the worst, Im not really sure about wiring up check engine lights and speed sensors... and the O2 sensor, oh my god I can only imagine pulling out a rusty exhaust piece to weld in a bung.
Speed Density it is, I didnt know about the o2 sensor!,
how hard is the fuel pump to remove? is there an access hatch? I am unfamiliar with the corvette.
now i know which tv and throttle cable to get!
and I am warned about the hood issue!
Yes the replacement of the fuel lines makes sense. Is there any line I dont know about besides whats under the hood?
You mean the rubber by the tank probably, I would expect there to be some. I wonder how hard it is to get to both ends for replacing this or if the tank needs to drop?
and... can you be more specific about HOWELL? I am not sure what this is, or street and performance?





still getting the bugs and kinks out of it.....with help from the forum members 

















