Rustproofing Inside Frame Rails
http://www.geocities.com/carlclub2/
this cheesy *** free web page shows my body off, the frame was purchased from manns connection down south, 73 4 speed frame, already sandblasted inside and out, por-15 coated and we top coated g m chassis black,,, then sent bare frame on a flatbed to z bart dealer and shot the inside rails,, i believe 250.00,,,then every time you want a going over its 75 bucks,, when the entire car was completed i drove it to a dealer in illinois,,,(manns corvette is in indiana,,,(one of top 100 in nation per corvette fever) who re-shot it to get anything the first guy missed,,,,from what i hear the dirt gets in all the frame factory holes and when water also gets in it(mud) rots the kick ups,,,rocker channells and then moves up the body mt#2 and birdcage pllars,,steve mann replaced my rockers also the body#4 mount is steel reinforrcement that on mine was totally gone,,there's a photo showing the busted fiberglass where the body mount broke thru,,rear *** end then leans,,,i wanted to get a z bart tool at that time (2002) and thin por-15 and shoot it in my frame rails,,,por recomended using a rag and pulling it thru the frame,,,since i couldnt get the z bart tool,,and had to move on w/ project i went with the z bart------------------------------------------------
Pressure wash the intside of the frame to get all the dirt and debris loosened up. Roll the frame to different positions and follow the pressure wash with a garden hose flush to get all the dirt and debris out. Let it dry for a day or so and use your favorite paint/primer/rust converter in the garden spayer to apply to the inside of the frame.
Although you don't see the rust inside your frame and feel that it is fairly solid, (and it may well be), you only want to do this job once and do it right. Sooooooo.
If I flushed it with water (high pressure or otherwise) this is a prime rusting agent. You want to make sure that you get all that water out of the frame. Letting it sit for a day or two would not IMO be sufficient. If possible, put that frame out in the hot sun for a week. Shoot compressed air thru the frame openings and move the old air out of there. You'd be surprised how that water will collect at every joint and do it's dirty work. It was work to get that water in there and it will be work to get it back out!
Once you are satisfied that the interior has all the loose rust and dirt flushed away, it is time for an rust proof coating. Check with your local auto body guys and get the name of the products they use to penetrate and neutralize rust. They make some really good products today. You can order long wand type spray kits from JC Whitney that are intended for this exact process(spraying inside a frame). Spray the rust neutralizing compound inside the frame.
Now if you want overkill (that is my middle name) you can come back with a produce like SP400 corrosion shield. Peralkitone is another shield that you can use. This will guarantee that rust will not form in your lifetime inside that frame.
With that done, you can crack open the beers and know you have done the best job and your Corvette will last longer than you will. :-)
RGDS
Bob
The Best of Corvette for Corvette Enthusiasts
Although you don't see the rust inside your frame and feel that it is fairly solid, (and it may well be), you only want to do this job once and do it right. Sooooooo.
If I flushed it with water (high pressure or otherwise) this is a prime rusting agent. You want to make sure that you get all that water out of the frame. Letting it sit for a day or two would not IMO be sufficient. If possible, put that frame out in the hot sun for a week. Shoot compressed air thru the frame openings and move the old air out of there. You'd be surprised how that water will collect at every joint and do it's dirty work. It was work to get that water in there and it will be work to get it back out!
Once you are satisfied that the interior has all the loose rust and dirt flushed away, it is time for an rust proof coating. Check with your local auto body guys and get the name of the products they use to penetrate and neutralize rust. They make some really good products today. You can order long wand type spray kits from JC Whitney that are intended for this exact process(spraying inside a frame). Spray the rust neutralizing compound inside the frame.
Now if you want overkill (that is my middle name) you can come back with a produce like SP400 corrosion shield. Peralkitone is another shield that you can use. This will guarantee that rust will not form in your lifetime inside that frame.
With that done, you can crack open the beers and know you have done the best job and your Corvette will last longer than you will. :-)
RGDS
Bob
The use of some of the antirust products isn't as good from what I read and from what I know of some of the products from use. Most of the products out there need to be top coated. Inside the frame this would be hard to do. Some of the products get hard and will crack in time letting moisture into the cracks causing the same rust problem. Some of these products will also clog areas inside the frame holding in moisture. Oil will do not do any of this. In other words a product such as Por-15 is great on the outside of a frame but no good on the inside of it from what I understand.
Last edited by ffas23; Mar 18, 2007 at 10:42 PM.
Rick B.
Rick B.
Using compressed air with an extension from Harbor Freight to get stuff out of the frame has worked fairly well but I am going to have to use water too. I have a LOT of dirt and rocks in my frame. The previous owner lived on a dirt road while he was building a house and I can still spot dust collected in corners and overlaps--even after much beating around with a hammer and rubber mallet. I plan to use lots of air and time (and tilting the car/frame around as much as possible on jack stands) to get the water out.
After my research, I bought a "rustproofing and undercoating" felxible wand sprayer kit for frames and body cavities from Eastwood for about $50. I may use the rag trick too. I also bought their rust converter, rust encapsulator, frame paint and HD anit-rust prevention paint. The rust convertor is a two parter to kill the rust, the rust encapsulator is claimed by them to be better than POR15 (who knows?) and has built-in UV resistance , the frame paint is a top coat that provides chip resistance, and finally, they recommend using their HD anit-rust paint inside frame rails. (The first three items will mainly be used as a system on the outside of the frame.) Anti-rust (for inside the frame) is a paint that drys but stays somewhat soft and self repairing from scratches (they say). It cannot be painted over however so I guess it has some wax or something in it. My thought is that it might be preferable to chain saw oil (that I had considered) because anti-rust will dry and not attract and collect dirt and should not have to be reapplied for a long time because it will not wash off (needs a solvent to remove).
This all may be overkill, especially since my frame is in very good shape, but I am only planning to do this just once and a frame-off is (hopefully) NOT in my future. This is costing me north of $250 for everything from Eastwood. You could definitely save money going some other routes.
FWIW
Last edited by 74L82Cpe; Mar 19, 2007 at 09:18 AM.
FWIW
http://www.jackssmallengines.com/barens_nozzle_sn.cfm
You can feed it thru the inside of the frame rails. If your press washer is strong enough it will flake of rust. I use 3500 psi.
http://www.jackssmallengines.com/barens_nozzle_sn.cfm
You can feed it thru the inside of the frame rails. If your press washer is strong enough it will flake of rust. I use 3500 psi.













