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Ball joint rivet removal

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Old Mar 26, 2007 | 11:44 AM
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Default Ball joint rivet removal

What is the best way to remove the rivets on both the upper and lower ball joints?
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Old Mar 26, 2007 | 11:45 AM
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Originally Posted by Oldguard 7
What is the best way to remove the rivets on both the upper and lower ball joints?
Drill the heads off, and pop out the pin.
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Old Mar 26, 2007 | 11:52 AM
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I just drilled mine out and then you should be able to bolt up the new ones, right? Shouldn't be too much trouble.

Josh
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Old Mar 26, 2007 | 11:52 AM
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Originally Posted by Big2Bird
Drill the heads off, and pop out the pin.
You can also use a wiz-wheel or angle grinder to take the heads off. I've also used a pnuematic chisel.
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Old Mar 26, 2007 | 12:11 PM
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Originally Posted by strokervette
You can also use a wiz-wheel or angle grinder to take the heads off. I've also used a pnuematic chisel.
Angle grinder is fastest with little risk of damage to control arm.
Have a heavy punch ready to pop them out ... punch on an air hammer is best.
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Old Mar 26, 2007 | 12:41 PM
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I had to cut the edges off of the ball joints, then grind the rivet flush with the arm before they'd pop out.
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Old Mar 26, 2007 | 03:04 PM
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I just ground my uppers flush last weekend and they still wouldn't pop out with a punch. Tight rivets I guess. Fastest way for me was to grind most off, drill a hole in the center, then punch them out.
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Old Mar 26, 2007 | 03:07 PM
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Originally Posted by Garys 68
I just ground my uppers flush last weekend and they still wouldn't pop out with a punch. Tight rivets I guess. Fastest way for me was to grind most off, drill a hole in the center, then punch them out.
Grind off the head, drill the shank, insert punch, SMACKO!
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Old Mar 26, 2007 | 04:32 PM
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Originally Posted by NHvette
Angle grinder is fastest with little risk of damage to control arm.
Have a heavy punch ready to pop them out ... punch on an air hammer is best.
dont waste time drilling
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Old Mar 26, 2007 | 04:50 PM
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4 1/2" angle grinder down as far as you dare. I also heated what was left with an acetylene torch before punching them out.
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Old Mar 26, 2007 | 04:50 PM
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For uppers...drill em from the non-peened side (under a-arm) with a larger drill than the rivet shank diameter... The head will spin off once thru the head and then pop em out with a punch....NO damage to ball joint or A-arm.
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Old Mar 26, 2007 | 05:29 PM
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Originally Posted by NHvette
Angle grinder is fastest with little risk of damage to control arm.
Have a heavy punch ready to pop them out ... punch on an air hammer is best.
Air chisel with a good bit takes about 3 seconds each. Then switch over to an air punch bit and 3 seconds for each rivet head. All done!
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Old Mar 26, 2007 | 06:41 PM
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I used a dremel tool with a reinforced cutting wheel, cut off the heads (on top of the arm), and shaved any remaining edges off. Then I smacked the ball joint stud on the concrete a few times till the ball joint pushed itself out.
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Old Mar 26, 2007 | 11:24 PM
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Last time I had to do this job was in 1974 and I did it with a 5lb sledge and cold chisel. Took 20 minutes per rivet because I was a 123 pound sailor just out of boot camp.

A pnuematic chisel would have been wonderful. But hey, my arms got quite a workout!

cc

Last edited by CCrane65; Mar 26, 2007 at 11:25 PM. Reason: sp
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Old Mar 27, 2007 | 12:12 PM
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Originally Posted by torqvette
I used a dremel tool with a reinforced cutting wheel, cut off the heads (on top of the arm), and shaved any remaining edges off. Then I smacked the ball joint stud on the concrete a few times till the ball joint pushed itself out.
Good suggestion. My control arms are powder painted and I'd like to replace the ball joints without scratching the paint. Working on top of the ball joint should save the paint. (Using a power chisel on the bottom sounds like the fastest way, but it would scratch a lot of point. Oh...occassionally when I've scratched powderpainted surfaces, using POR15 to touch up the scratch has worked pretty good.)
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