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restricted return line system?

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Old Mar 28, 2007 | 04:53 PM
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Default restricted return line system?

Whad tha? Well in an effort to not hijack Mybad79's thread about aftermarket fuel pumps.......

Can someone please explain how to do this? Lars mentioned it is done at the inlet of the carb.

I'm using a pump with one inlet and one outlet. I would like to use this pump, as it's new and "shiney".
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Old Mar 28, 2007 | 05:15 PM
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You can tap a return line anywhere after the pump before it gets to the carb. The closer the better. Just make sure the return is a size down in tube diameter. This way the fuel goes where it's needed and the excess pressure is bled out and through the return line to the tank.
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Old Mar 28, 2007 | 05:45 PM
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Install a "T" as close to the carb inlet as practical. Using "AN" fittings makes the plumbing job a bit easier. Using a -6 AN Tee, install a reducer off one of the T legs to drop the size down to -4 (1/4"). Plug weld the reducer closed, and then drill a 1/16" diameter hole in the weld plug. This will allow a steady stream of fuel to return to the tank without lowering fuel pressure or adversely affecting flow delivery to the carb. Works great.

If you want to get a bit fancier, use a Mallory return style regulator and "T" it in just before the carb.
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Old Mar 28, 2007 | 05:52 PM
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Originally Posted by lars
Plug weld the reducer closed, and then drill a 1/16" diameter hole in the weld plug. This will allow a steady stream of fuel to return to the tank without lowering fuel pressure or adversely affecting flow delivery to the carb.
I did the same as above, but I jammed an old carb jet in the rubber line close to the steel line side and used that to restrict the flow. Works great so far.
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Old Mar 28, 2007 | 06:12 PM
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Excellent. I was thinking about using a regulator, but I'd like to keep the cost under $40. That's about the price of a new pump.

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Old Mar 29, 2007 | 12:53 AM
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Originally Posted by bluthundr
I did the same as above, but I jammed an old carb jet in the rubber line close to the steel line side and used that to restrict the flow. Works great so far.
Did the same to mine only I drilled and tapped the return fitting and screwed in the jet
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Old Mar 29, 2007 | 01:01 AM
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Most of the automoblies using a return line are air conditioned. Corvettes are no exception. Performance engines do not require them or regulators if it`s a mechanical pump as they normally max out just under 7 lbs. or less, just enought to keep the needle on it`s seat..
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Old Mar 29, 2007 | 01:04 AM
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Originally Posted by Ironcross
Most of the automoblies using a return line are air conditioned. Corvettes are no exception. Performance engines do not require them or regulators if it`s a mechanical pump as they normally max out just under 7 lbs. or less, just enought to keep the needle on it`s seat..
Oh I GOTTA ask this one. What does A/C have to do with the need for a return line.?
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Old Mar 29, 2007 | 05:21 AM
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My jeep has its return on the fuel filter that you car buy at any auto store if you dont want to tap the fuel line. I thought of using it on my vett if I get a fuel pump like the one you want to use. Just a thought there are a few options.


Best Regards
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Old Mar 29, 2007 | 07:27 AM
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Is there any reason to do this if you're NOT having problems with vapor lock.
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Old Mar 29, 2007 | 10:04 AM
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Originally Posted by Big2Bird
Oh I GOTTA ask this one. What does A/C have to do with the need for a return line.?
Yes, I can handle this. It helps prevent vapor lock and hard starting on AC equiped mechanical fuel pump applications. Both the BB`s and SB engines use them on the low HP models where almost allways AC is standard equipment. Not necessary with high performance engines sir.

PS, no reason to add a return line if no vapor lock appears

Last edited by gofastvette; Mar 29, 2007 at 10:07 AM.
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Old Mar 29, 2007 | 06:36 PM
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Originally Posted by bashcraft
Is there any reason to do this if you're NOT having problems with vapor lock.

That's what I was wondering.
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Old Mar 29, 2007 | 07:02 PM
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Originally Posted by Durango_boy
That's what I was wondering.
Not really, non of the high HP Chevys have the return lines except the more recent FI engines equiped with electric pumps.
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