Help me understand C3 A/C systems



These older A/C systems give me a headache...



The expansion tube system uses a fixed orifice to throttle freon, and along with a low pressure switch that cycles the pump, it maintains the ideal evap pressure. I converted my A/C to the 78-82 system using the year specific evap and never looked back.
The old POA system always froze up on me during humid days, and instead of learning exactly why the added valves and resultant complexity was necessary in this system I just simplified to the same basic system found on new cars today.
The POA systems runs the pump continuously, the expansion system cycles the pump based on the heat load.
IMO converting to the expansion system is an upgrade.
Do you really want to learn A/C theory?
Last edited by shafrs3; Jun 16, 2007 at 10:09 PM.
If you had to do it over again would you consider the after market system like Vintage Air or Hot Rod Air?
I'm in a position where I have a 73 that was not an original A/C car but the previous owner added all the components for air. Not a totally perfect install but it was not a complete rigged up set up either. It worked years ago but after the heater core started leaking and the compressor froze, little by little most of the components got removed instead of fixed or replaced. I just bought a bunch of old OEM parts to try and rebuild the system again starting with the A/C inside heater box and all the correct duct work. But after reading up on all of the under the hood parts which most are still there, I understand I will likely need to replace everything under the hood to get my A/C working again. This adds up to near or exceeds the cost of the after market systems.
After reading more details about systems like Vintage Air, I understand everything gets ripped out and you start for scratch. Before I though the original duct work was still used.
For now I put this on hold and need to determine do I cut my losses and go with after market or do as you've done and use the OEM duct work for my year with upgraded under the hood components.
Do you have any pics of your set up?
Thanks



The expansion tube system uses a fixed orifice to throttle freon, and along with a low pressure switch that cycles the pump, it maintains the ideal evap pressure. I converted my A/C to the 78-82 system using the year specific evap and never looked back.
The old POA system always froze up on me during humid days, and instead of learning exactly why the added valves and resultant complexity was necessary in this system I just simplified to the same basic system found on new cars today.
The POA systems runs the pump continuously, the expansion system cycles the pump based on the heat load.
IMO converting to the expansion system is an upgrade.
Do you really want to learn A/C theory?

I spliced in a manual water shutoff valve in the hose supplying the heater core. The heater never sees hot water during warm weather.
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1) I understand some of these kits locate the evap inside the cabin and due away with the evap box in the engine bay, obviously a good thing.
2) They replace the dampener vacuum controls with modern methods.
You might post a new thread here asking for anyones experiences with these products, I'd like to hear them myself.
I have a pic of the general engine bay, not much to see or different except the Sanden compressor. My system is OOC due to a slow leak, another project scheduled for this winter.
Last edited by shafrs3; Jun 17, 2007 at 12:18 PM.
Last edited by shafrs3; Jun 17, 2007 at 12:20 PM.
Batman didn't you switch to the serpentine belt?
Could I just swap in a 77-79 2 line evap., and drier and lines and call it good or is there more too it!
Last edited by vetteaddic; Jun 17, 2007 at 01:07 PM.



It would be nice if someone would create an electrical control kit to get rid of the C3s vacuum controls...
the vacuum/electric solenoids are from junkyard GM cars of newer types........
none of mine is a plug and play, you gotta solder wires right, and know WTF you doing...no way around THAT fact....
You'll also need the orifice tube, various O-rings, the appropriate oil, can't remember the misc little parts, not that there would be many, but nothing out of the ordinary.
Since you're replacing virtually everything you might consider a horizontal flow condenser, it'd save you from flushing your old one, and they're suppose to be more efficient. PM Zwede for a source on these, I used it and got one for around $115.
Also, it'd be a great time to do that C4 blower fan upgrade.



You'll also need the orifice tube, various O-rings, the appropriate oil, can't remember the misc little parts, not that there would be many, but nothing out of the ordinary.
Since you're replacing virtually everything you might consider a horizontal flow condenser, it'd save you from flushing your old one, and they're suppose to be more efficient. PM Zwede for a source on these, I used it and got one for around $115.
Also, it'd be a great time to do that C4 blower fan upgrade.
I have a parallel-flow condensor from a Dodge van in my garage, I'm just trying to figure out a good way to route the lines.
I replaced the R4 with a ND 6P (similiar to Sanden 508) which uses less HP & works great. Compressor, custom brackets & hoses to stock original A/C system w/ R12.
I modified Max. A/C High only to have adj. speeds like Normal A/C in the 70s. Also changed Low to Off.
My centiments exactly.
Old systems are not designed to cycle and you will definetly lose efficiency and cooling. And yes, it would be very annoying for that big A6 to be kickin on and off.
Either put it back to its factory design or go aftermarket. If you go aftermarket, you won't have the heating of the AC system that plagues factory C3 systems. On the aftermarket kits, the evaporators are in the cabin, not the engine compartment and that helps them immensely.

















