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Another wierd brake problem

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Old Sep 17, 2007 | 10:20 AM
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Default Another wierd brake problem

I installed a set of VBP O-ring calipers on my 68, and re-bench bled the MC while I was at it. After two bottles of fluid, the pedal seemed OK, but when I applied vacuum to the booster(electric pump brought the booster down to about 20 inches) the pedal goes right to the floor. Pumping the pedal helped, but it would then slowly sink right back to the floor. Sounded like a master cylinder problem, so I went to Corvette Clinic in San Jose and picked up a new(not rebuilt) one, did the bench-bleed, and installed it. Same problem!
A couple things I noticed, I am pressure bleeding with 10 lbs. of air, and saw that fluid is being pushed into the adjacent reservoir(if applying pressure to the rears, the front fills up, vice-versa). I also tried vacuum bleeding, and noticed the level in both reservoirs dropping
Does this sound like I got another bad MC? Still more air in the system? Would a bad distribution block have anything to do with it? There are no leaks anywhere that I can see, and everything else is still fairly new.
Anyone know whats going on here? Thanx
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Old Sep 17, 2007 | 02:22 PM
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the only thing that comes to mind is maybe with the new master cylinder you dont have the pushrod adjusted corectly. i would check that first. the adjustment on those can be thrown off very easily since it just screws on and is very easy to turn. well at least that is the case on my 76 which i spent more time then i care to admit trying to figure out my problem before i figured out that it was the pushrod that comes out of the booster. i hope that helps.
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Old Sep 17, 2007 | 02:50 PM
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does the car stop ok?
http://community.webtv.net/MATTGRU/bubba

Last edited by Matt Gruber; Sep 17, 2007 at 02:54 PM.
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Old Sep 17, 2007 | 03:32 PM
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Originally Posted by Matt Gruber
does the car stop ok?
I don't see how it could since he said the pedal goes to the floor.
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Old Sep 17, 2007 | 03:49 PM
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The way it sounds to me is that your distribution block/proportioning valve/warning switch might need to be reset, when the system has low pressure in one line it moves a piston inside of it to prevent anymore fluid being lost and closing off the nonfunctioning brakes. That might explain why fluid goes into the other reservoir...See what some of the experts have to say
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Old Sep 17, 2007 | 04:06 PM
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Thanks for the replies eveyone!

About the pushrod, I had to make one as my booster did not come with one. It's very possible it could be a shade too long

Haven't had the car on the road yet since replacing the calipers, so I don't know if it'll stop, would like to get these issues done before I try it

I had the dist block apart a few years ago, cleaned it up, ran a reamer through to clean up the bore and replaced the O-rings. I noticed some minor pitting on the bore, never occurred to me at the time it might cause any big problems. May have to get a new one

Keep the suggestions coming!
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Old Sep 17, 2007 | 08:30 PM
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ttt
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Old Sep 18, 2007 | 12:27 AM
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OK, I removed the distribution block and disassembled it, both O-rings on the piston are thrashed, and it looks like a small leak at the pin for the brake wire. I'm not going to screw with trying to rebuild it again, so it looks like I'll be buying a new one, see if that cures the problem
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Old Sep 18, 2007 | 10:49 AM
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Were the O-rings trashed to the point of breaking apart and getting into your brake lines?
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Old Sep 18, 2007 | 01:14 PM
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A section of both O-rings was sheared off, probably when I put the piston back in when I rebuilt the block. Found the sheared-off sections inside the block
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Old Sep 18, 2007 | 03:00 PM
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Default Booster leak?

Sounds like the booster is bad/leaking. Pedal dropping to the floor shouldn't have much to do with the fluid.
Maybe a vac hose or fitting leak on the booster also.

Good luck Randy,
cardo0
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Old Sep 18, 2007 | 06:10 PM
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If the booster was bad, braking would require more pedal effort, but it still shouldn't sink to the floor
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Old Sep 19, 2007 | 12:16 PM
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I think you are right, but you could check it real quick by disconnecting the booster and plugging the vacuum line.
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Old Sep 19, 2007 | 11:50 PM
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OK, here's the latest. I installed a new distribution block, re-bench bled the MC, and got all the air out of the system. The pedal is as firm as one could expect, but when I turn on the vacuum pump, the pedal still sinks
I noticed when I look at the vacuum gauge, that 20 in of vacuum, the pedal goes right to the floor. As I pump it, it looses vacuum, and the pedal becomes firmer. As I hold the pedal down, I can feel it sink as the vacuum gauge reaches 20 in.
I think cardo0 might be right, the booster is bad. I had always thought there was a direct link between the pedal and MC with the booster providing the assist, and it still makes no sense that the pedal sinks the way it does when vacuum is applied
This is weird. Really weird

Anyone care to enlighten one on how a booster works?
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Old Sep 20, 2007 | 01:02 PM
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ttt
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Old Sep 20, 2007 | 01:31 PM
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Originally Posted by Matt Gruber
read # 4 again.
car has to be moving to test PB.
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Old Sep 20, 2007 | 02:04 PM
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Originally Posted by 682XLR8
OK, here's the latest. I installed a new distribution block, re-bench bled the MC, and got all the air out of the system. The pedal is as firm as one could expect, but when I turn on the vacuum pump, the pedal still sinks
I noticed when I look at the vacuum gauge, that 20 in of vacuum, the pedal goes right to the floor. As I pump it, it looses vacuum, and the pedal becomes firmer. As I hold the pedal down, I can feel it sink as the vacuum gauge reaches 20 in.
Hmmm... IMO if the vacuum pump is running when you do this, of course the pedal will sink. What does the pedal do when you turn off the pump and seal the bleed screws back up?
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To Another wierd brake problem

Old Sep 20, 2007 | 03:19 PM
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Z-man-The vacuum pump is being used to try the brakes while the booster is under vacuum. I'm not vacuum-bleeding, is that what you meant? The system has already been pressure bled

Matt-I'm a little leary about taking a car out on the road with a brake pedal that won't stay off the floor. Of course, I could be going about this wrong. Instead of using a vacuum pump, I should be using engine vacuum. I'll give it a go tonight
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Old Sep 21, 2007 | 01:49 PM
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Originally Posted by 682XLR8
If the booster was bad, braking would require more pedal effort, but it still shouldn't sink to the floor
I'm going to have to disagree on this. I have a 79 MB 450SL, and after bleeding the brakes after a brake job, the pedal was super soft. What ended up happening was I tore the diaphragm in the booster from pushing the pedal too far during bleeding. Guess the old rubber finally gave way and tore. I had the same problems as you are describing. New booster and the brakes were as good as new.

~Rich
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Old Sep 21, 2007 | 06:19 PM
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Update-Pressure-bled the brakes one more time, then got the car back on all fours and took it for a cruise. Pedal is about the same as it was before I started all this(about 1 1/2 off the floor), car stops on a dime, plus now I know there aren't any leaks!
I'll check for a blown booster(it's only two years old), otherwise I think the brakes will be alright.
Thanks to everyone that responded
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