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I purchase an 81 a few weeks back and notice a looseness in the rear end, today after furture inspection found two of the three bolts holding the rear spring to the differential carrier assembly are gone, the two after bolts on the bracket are sheared off and the 9 piece leaf spring leafs are all miss aligned, I'm assuming there is a center pin in the spring that is missing or broken.
Is this common? Can the leaf spring be salvaged? I have the original window sticker that says the car is equiped with Gymkhana Suspension.
My wife and I were driving a highway speed yesterday, I thank God this thing didn't come apart!
Just a heads up to double check you rear leaf spring connections. I didn't notice the problem until I removed the spare tire carrier.
you need to get a new differential cover.(get the heavy duty one.they arent very expensive)Then get a new bolt kit and finaly a new leaf spring!! The 9 leaf is the standard spring.The 7 leaf is the heavy duty.
It isnt that difficult to change if you are handy.If not have a reputable shop do it.
With all the purchases / upgrades. with the exception that you may be able to salvage your rear cover IF it is Ok and the bolts just loosened up somehow, Everything else need replacement, and the rear cover if it or it's threads are dammaged.
I'm guessing you must already have a heavy duty cover since the stock housing is what normally breaks, not the bolts. On the other hand someone may have installed some inferior bolts at some point over the last 26 years too.
I don't know alot about the Gymkhana suspension, should the spring be composite type or is the 9 leaf spring the standard, like stated before, I have the build sheet and window sticker for the car and both call out the Gymkhana (FE7) option included.
Also the bolts are sheared off right at the differential carrier assm, the only thing left are a few threads of the bolts sticking out above the carrier. I'll going to coat it with a penetrant and try to drill it and use a easy out to back out the rest of the bolts.
I don't know alot about the Gymkhana suspension, should the spring be composite type or is the 9 leaf spring the standard, like stated before, I have the build sheet and window sticker for the car and both call out the Gymkhana (FE7) option included.
Also the bolts are sheared off right at the differential carrier assm, the only thing left are a few threads of the bolts sticking out above the carrier. I'll going to coat it with a penetrant and try to drill it and use a easy out to back out the rest of the bolts.
My '80 had the FE7 Gymkhana suspension too. The '80 FE7 rear spring had 7 leaves and the standard spring had 9 leaves. I'm not sure what changed from '80 to '81 for the FE suspension though.
My '80 had the FE7 Gymkhana suspension too. The '80 FE7 rear spring had 7 leaves and the standard spring had 9 leaves. I'm not sure what changed from '80 to '81 for the FE suspension though.
I thought they went to the composite spring in 81? Maybe it was 82.
My wife and I were driving at highway speed yesterday, I thank God this thing didn't come apart!
If the threads are stripped you can have them welded closed and re-tapped, aluminum is easily repaired. I'd try for the welding method over a Helli-coil repair.
If someone removed the spring and torqued it back down with the wheels off the ground the spring will be loose with the weight of the car on it. Always retorque the bolts after seting the car on its wheels.
I would try to find out if the car has original parts or correct replacements what is broken and then decide what way to go.
So glad I found this site, thanks for all the expert advice (been there, done that advice).
I was under the weather yesterday, so I didn't get a chance to work on the car but tonight after work I plan on taking another look and coming up with a parts list, making an order tonight and get them express shipped by friday.
V-Twin, thanks for posting the picture of the differential support frame, the bolts are sheared at the bottom of the frame and protrude above the frame flange, I may be able to double nut the top part of the studs and draw them out the top of the frame, using a lot of liquid wrench first.
I'm suppose to have all the maintainance records, nothing showing a spring change, maybe someone thought the ride was to stiff and put the 9 leaf in? I'm trying to stay on budget, when I pull the spring down if the leafs show no cracks, can it be cleaned, painted and reused? Or do to fatigue it should be changed?
So glad I found this site, thanks for all the expert advice (been there, done that advice).
I was under the weather yesterday, so I didn't get a chance to work on the car but tonight after work I plan on taking another look and coming up with a parts list, making an order tonight and get them express shipped by friday.
V-Twin, thanks for posting the picture of the differential support frame, the bolts are sheared at the bottom of the frame and protrude above the frame flange, I may be able to double nut the top part of the studs and draw them out the top of the frame, using a lot of liquid wrench first.
I'm suppose to have all the maintainance records, nothing showing a spring change, maybe someone thought the ride was to stiff and put the 9 leaf in? I'm trying to stay on budget, when I pull the spring down if the leafs show no cracks, can it be cleaned, painted and reused? Or do to fatigue it should be changed?
Thanks again
Don't rush to order parts check back with your findings. A complete used batwing is not in the high priced list if that is what you have.
I just want to make sure I'm using the correct termonology, the picture shown by V-Twin is the "batwing", if so, it looks fine, I just need to remove the studs, I didn't see any cracks or other damage.
Yes thats the bat wing and at swap meets they sell cheap. Must not be needed often. If your spring is not broken it can be restored with new liners between the springs. My guess is the spring was taken off and the bolts tightened with no weight on the wheels. The bolts were loose and then broke off.