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Installing Side Mounted Exhaust

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Old Jan 16, 2008 | 10:11 PM
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Default Installing Side Mounted Exhaust

I really want to install side mounted exhaust on my 68. It is a 327/375 that was built for the strip in the early70's. It was retired a few years later. Anyways, I want the car to roar even louder. I'm not exactly sure what the process is to installing them. I don't know what to check for. If anyone can walk me through it or give me any feedback about my dilemma, it would be much appreciated.
Thank you,
Doug
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Old Jan 17, 2008 | 12:01 AM
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Are you looking to install Hooker Sidemount Headers or the factory style exhaust?
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Old Jan 17, 2008 | 01:47 PM
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I would like to install hooker headers, but I don't know which pipes to use.
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Old Jan 17, 2008 | 02:29 PM
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For my '81, I just went on eBay and bought the style I wanted at the best price. You can always swap out the inserts to make them louder. My car is pretty low to the ground becuase I'm running wheels and tires at a lower ride height then stock. make sure your suspension is good also... my '81 was sagging in the front (springs were shot), and I needed to replace them in the front to make enough room under the car for the pipes... and the pipes WILL scrape the ground... even at stock ride height.

You can see in the image below where the pipes come out from under the car...
I bought a pair with the 60's style heat shield on them... I highly reccomend the heat shield, I can get out of the car after driving it any distance and touch the shield with my bare hand and not get burned... your ankles, calfs and girlfriend will thank you.


Last edited by darklordftt; Jan 17, 2008 at 02:36 PM.
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Old Jan 17, 2008 | 04:04 PM
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I don't know what to measure. Do I need to measure the rocker panels and do I need to make any modifications to the body to install them? What size pipe does everyone recommend. What does darklordftt mean by inserts?
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Old Jan 17, 2008 | 04:10 PM
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I know some... maybe not all, side pipes have an insert in them that acts as the muffler to dampen the sound. You can remove the insert to run a wide open exhaust, or replace them with other inserts to make the car louder or quieter.

To install the pipes, we drilled 2 holes under each side of the frame to mount the pipes with an "L" bracket that came with the kit, then bent some more pipe to reach from the side pipes up to the stock manifolds. I belive I have 3" pipes, but the piece that connects the manifolds to the pipes is 2", 2 1/4" or 2 1/2" (can't remember) and it is flared to 3" where it meets the side pipes

Last edited by darklordftt; Jan 17, 2008 at 04:13 PM.
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Old Jan 17, 2008 | 06:19 PM
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Originally Posted by Doug Maitlen
I would like to install hooker headers, but I don't know which pipes to use.
Get the Hooker Corvette sidepipe headers and pipes. They are designed specifically for our cars. The only mod that may be required to the car is a small trimming of the rocker trim panel. I like this pic because it shows how the Hookers tuck right up to the rocker panel. They are no lower than the frame.


A good source is to buy them direct from JetHot who has a great ceramic coating plus they give a forum discount. Or, go with stainless steel and get them from Summit Racing.


These pics are from another member's car but gives you an idea how they install:



What people call inserts are the mufflers that go into the pipes. Do a search on the forum for "max flow", "sweet thunder", and "spiral baffles". Different types, different sounds.

Some people also like to have heat shields to help prevent burns. Search for "Stainless Steel Shields" or get the cobra ones like mine from www.cobrastuff.com.

IMHO, the Hookers are the best. They are the real deal and look great.

Last edited by SteveG75; Jan 17, 2008 at 06:24 PM.
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Old Jan 17, 2008 | 07:12 PM
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How do I know which size pipe I need?
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Old Jan 17, 2008 | 08:32 PM
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Originally Posted by Doug Maitlen
How do I know which size pipe I need?
The Hookers only come in one size, 4". They have 1-7/8' primaries on the headers and the sidepipe is 4" in diameter. The Hookers are a complete system designed to correctly fit our cars and the length is correct. See my post above.


The universal pipes like darklordfft has come with a 2" inlet and 3" outlet. They come in a 50", 60", 70", or 80" length and you have to fabricate the connection to your exhaust manifolds. I don't know what size you would use. Measure the length of the rocker panels.

Compare what comes in the Patriot kit to what I posted above for the Hookers.

Some assembly required.
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Old Jan 17, 2008 | 08:38 PM
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its very easy, theres big block and small block, thats it. as in unless you get really custom hooker only makes two sizes.

-alex
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Old Jan 17, 2008 | 10:15 PM
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Originally Posted by 1fastC3
its very easy, theres big block and small block, thats it. as in unless you get really custom hooker only makes two sizes.

-alex
OP posted that he had a 327. So one size, small block. Only issue will be that the Hooker primaries are pretty big for a 327, 1-7/8".
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Old Jan 18, 2008 | 01:31 PM
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Originally Posted by SteveG75
Compare what comes in the Patriot kit to what I posted above for the Hookers.

Some assembly required.
SIMPLE assembly and at $205 shipped for the
shielded style pretty reasonable.
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Old Jan 18, 2008 | 03:11 PM
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Originally Posted by 1Z87L8
SIMPLE assembly and at $205 shipped for the
shielded style pretty reasonable.

I'm running the same setup.
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Old Jun 30, 2008 | 04:55 PM
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I want the original factory style
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Old Jun 30, 2008 | 08:43 PM
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Two compelling reasons for considering the Jet-Hot setup:
1. Their ceramic coating will keep the heat out of the engine bay--the biggest complaint people have with their Vettes. If it's out of the engine bay, it won't be in the cockpit.

2. The new sterling coating is a great new look that is hard to beat. It looks great with Bangkok Dean's stainless heat shields that you can order in three styles; he's a forum member and has a great product you'll need to save your legs from burns with. Passengers, too.
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Old Jun 30, 2008 | 08:54 PM
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Originally Posted by 1Z87L8
SIMPLE assembly and at $205 shipped for the
shielded style pretty reasonable.
Be aware that the patriots sit very low ( under the rockers not beside ) and they will occasionally drag if your car sits very low.
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Old Jun 30, 2008 | 09:15 PM
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heres what the smallblock hooker headers coated in the sterling finish look like when i got them from jethot.
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Old Jun 30, 2008 | 10:24 PM
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im also planning on setting myself up with some siders.

I am most likely going with hooker headers

but i just dont know what to get...
chrome, stainless, or polished aluminum...

any suggestions....

i want the shine of chrome...but not the rust problems...which would be second best?
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Old Jul 1, 2008 | 02:36 AM
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1. Stainless
2. Chrome
3. Aluminum
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Old Jul 1, 2008 | 10:13 AM
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Originally Posted by gavanm01
Two compelling reasons for considering the Jet-Hot setup:
1. Their ceramic coating will keep the heat out of the engine bay--the biggest complaint people have with their Vettes. If it's out of the engine bay, it won't be in the cockpit.

2. The new sterling coating is a great new look that is hard to beat. It looks great with Bangkok Dean's stainless heat shields that you can order in three styles; he's a forum member and has a great product you'll need to save your legs from burns with. Passengers, too.


Temperature without Jet Hot Sterling coatings were mid 700's at the exhaust ports, with Sterling low 300's and low 100's at the collerctors on the outside. Added Deans Steel Shields and no worries about heat what so ever.
I would order direct from Jet Hot both the headers and side pipes in Sterling.
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