C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

Door panel installation question

Thread Tools
 
Search this Thread
 
Old Mar 24, 2008 | 10:12 AM
  #1  
1Fordman's Avatar
1Fordman
Thread Starter
Drifting
15 Year Member
 
Joined: Oct 2007
Posts: 1,317
Likes: 22
From: Marina CA
Default Door panel installation question

Finally the interior is going in but the door panels were a real bear to install. The original door panels were a fiber board type of material and seemed to have more flexibility than the ABS plastic replacement ones.

I bought AL Knoch deluxe panels for my 68 but they took a lot of massaging to get a good fit. Would it have been beneficial to put them out in the sun on a warm day for more flexibility? Or heat them with a rose bud tip on the torch!

All of my past experience with door panels has been take them out of the package, cut any needed holes, install any hardware and on they go.

Any tips or hints from other forum members on their experience would be appreciated.
Reply
Old Mar 24, 2008 | 10:14 AM
  #2  
Durango_Boy's Avatar
Durango_Boy
Team Owner
 
Joined: Aug 2006
Posts: 24,125
Likes: 15
From: Columbia Missouri
Default

Yeah heat helps a lot with the plastic panels. That, and they will never fit as good as originals.
Reply
Old Mar 24, 2008 | 11:13 AM
  #3  
1Fordman's Avatar
1Fordman
Thread Starter
Drifting
15 Year Member
 
Joined: Oct 2007
Posts: 1,317
Likes: 22
From: Marina CA
Default

Thanks Matt, I figured that would be the answer. I had to smack the ABS ones with a soft faced hammer to get them to conform in a few places.
Reply
Old Mar 24, 2008 | 11:53 AM
  #4  
7T1vette's Avatar
7T1vette
Team Owner
15 Year Member
Community Builder
Community Influencer
Top Answer: 5
 
Joined: Jan 2006
Posts: 37,637
Likes: 3,117
From: Crossville TN
Default

Be careful. Too much heat on the vinyl skin will cause it to shrink (and make your problem worse). Keep the panel under 150F and that should soften the material enough to get it to fit. Also look for any interference of the door panel with the door structure.
Reply
Old Mar 24, 2008 | 12:26 PM
  #5  
kansas123's Avatar
kansas123
Melting Slicks
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Sep 2006
Posts: 2,812
Likes: 469
From: Wichita Kansas
Default

Even my original ('72) is/was a sonafagun to put back on, when I'd hook the top lip over that metal part of the door (only did right side), it would never stay while I swung the panel down, after about a million attempts I said screw it, put that hardware and screws on it and went on down the road. The panels need replaced but the first set was worse to install then the ones I have. One of these days............. Just wish I could be sure of a good fit before I buy replacements.....
Reply
Old Mar 24, 2008 | 12:29 PM
  #6  
KevinK's Avatar
KevinK
Drifting
 
Joined: Jun 2007
Posts: 1,404
Likes: 1
From: Ansonia/NYC CT
Default

Must be some difference, then....I had no problems taking off my door panels and putting them back on, except for one spot with the handle screw....
Reply
Old Mar 25, 2008 | 05:57 AM
  #7  
I'm Batman's Avatar
I'm Batman
Team Owner
Supporting Lifetime
10 Year Member
 
Joined: Oct 2004
Posts: 23,831
Likes: 10
From: Springfield MO
St. Jude Donor '07
Default

My Corvette America panels have required a heat gun and cinder block applied to the ABS backer to bend them into shape.
Reply
Old Mar 25, 2008 | 12:57 PM
  #8  
kansas123's Avatar
kansas123
Melting Slicks
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Sep 2006
Posts: 2,812
Likes: 469
From: Wichita Kansas
Default

Originally Posted by I'm Batman
My Corvette America panels have required a heat gun and cinder block applied to the ABS backer to bend them into shape.
wow, that s*cks
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-1

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-2

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-3

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-4

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-5

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-6

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-7

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-8

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-9

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
Old Mar 26, 2008 | 05:29 AM
  #9  
I'm Batman's Avatar
I'm Batman
Team Owner
Supporting Lifetime
10 Year Member
 
Joined: Oct 2004
Posts: 23,831
Likes: 10
From: Springfield MO
St. Jude Donor '07
Default

Originally Posted by kansas123
wow, that s*cks
Do a search through the archives - it's very common with the ABS panels. Once they're formed to shape, they're golden.
Reply

Get notified of new replies

To Door panel installation question





All times are GMT -4. The time now is 01:28 PM.

story-0
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-1
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-2
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-3
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-4
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-5
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-6
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-7
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-8
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-9
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE