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That's kind of what I thought. Like I mentioned earlier, my AIM shows the shims with holes on each end, with no fork or slot and the TA bolt going through the hole. I will most likely drill a small hole on each side of the pocket to slide the cotter pin through the hole in the shim as added insurance in case they should -- god forbid -- slide out. It makes total sense to make a design change like that to aid in any future alignment issues, but I find it odd that the T/A bolt will hold the shims in place like that and be secure. Thanks.
OOOOOOOOOOOOHHHH, now I understand what you are saying
Your frame was desinged for the regular shims, not the slotted ones. The factory didn't drill a hole for the really long cotter pin because they weren't needed with the unslotted shims. You need to cotter pin when you install the slotted ones, or else the shims will fall out when you are driving. I'll get you a picture later on tonight of where you need to drill the hole in the frame pocket for the cotter pin.
No matter what you do, when you remove the TAs, you'll need a new alignment after you put them back in. You can add shims back where they were to make it closer to correct - that way the trip to the alignment shop won't be as scary. If you don't do the alignment, tire wear will be excessive and handling may be impaired.
Z-man,
Thanks. Yes I am aware that I will need to align it after I get the whole thing back together. I ordered a rebuilt set from Bair's and will install them upon their arrival, and once they are installed, off to the alignment shop to fine tune the suspension.
I fell asleep last night and forgot to get a picture of the hole for the cotter pin. I'll try and get to it tonight before I watch the flames kick the shark's asses
Get some extra shims and take them to the alignment shop with you. If your car needs extra shims (for some reason) the alignment shop probably won't have any.
Also - paint white stripes on the shims and the nuts. Then you can tell if they actually did anything when you pick up the car. The average alignment shop hates setting the rear toe on C3 Corvettes. They don't mind charging you for it though.
when you drill the holes for the cotter pin, you'll need a 6" length drill bit to drill the inside rail of the frame. there isn't room to drill from the inside outward. use a regular length for the outside rail.
jeff
I was planning on bringing the extra shims. Never thought about marking the locations with paint. Thanks for the tip! BTW, I have your book How to Restore and Modify your Corvette. Good read. I recommend it.
jnb5101,
Good tip. I will need to get a longer drill bit for the inside part of the TA pocket.
Yeah my olds ones were rusted pretty good, but not fused together. I got new stainless shims that will be installed with rebuilt T/A's, new half shaft u-joints, new strut arm bushings, new calipers.... and on and on and.... In other words, everything, and I mean everything, on the rear suspension from the driveline back is either new or rebuilt, except the diff, which only needed a new HD rear cover (original one cracked) new fluids, clean and paint.
How 'bout I try drilling the holes and let you know what to expect? Not sure when I'll do it, most likely within the next couple of weeks. BTW, the holes cannot be very large in diameter as the cotter pin itself isn't all that big.
as i posted about the 6" drill bits, you can make the cotter pin holes with the body on. use a 90* drill and a standard lenght bit working from the outer side and make the hole in the outer rail. place a 6" bit in the hole and then insert the bit into the drill. make the hole in the inner rail, then loosen and remove the drill and then the bit by itself. there's just enough room.
jeff
well, i dont need to worry about this after all. i found the holes already drilled. they were just filled with dirt, mud, and rust. i also apparently have the slotted shims in the car already. why theres no cotter pin through them though remains a mystery to me.
i think the rust held them in place, but it doesnt matter anymore. once i yank the TAs off, im putting stainless shims in. and ill make sure the cotter pin goes in this time.