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Keep Melting Plug Wires

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Old Jun 1, 2008 | 06:02 PM
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Default Keep Melting Plug Wires

I keep burning up spark plug wires on my 81, I have the factory exh manifolds, and I have been using cheap aftermarket wire clips that bolt on at the valve cover. Well they dont work at all! I think the stock set up was down behind the engine and across the oil pan? Can any one confirm this? Also I have been looking a DocRebuild catalog, If I try and route my plug wires the stock routing what can I order? From them or any one else? TIA
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Old Jun 1, 2008 | 06:07 PM
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Yes the stock routing was down along the oil pan and up through the motor mounts.
http://forums.corvetteforum.com/show...ght=plug+wires

edit-here is a thread with some pics

Last edited by ...Roger...; Jun 1, 2008 at 06:12 PM.
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Old Jun 1, 2008 | 06:27 PM
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Your wires shouldn't melt if they aren't touching the manifold. Check your timing. Retarded ignition timing will make your exhaust manifolds hotter than they should be.
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Old Jun 1, 2008 | 06:31 PM
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Originally Posted by jdmick
Your wires shouldn't melt if they aren't touching the manifold. Check your timing. Retarded ignition timing will make your exhaust manifolds hotter than they should be.

A lean condition will do this too.
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Old Jun 1, 2008 | 08:33 PM
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Some aftermarket spark plug lead sets have a specific plug boot for the plug end... the plug end boot is made of high temp resistant rubber... whereas the dizzy end is NOT high temp resistant (cost factor ???). I don't know your dizzy setup, but if you have similar clips on both ends of your leads, you may have fitted the leads the wrong way around.

Just giving you a heads up in case this is your situation.

If you have ~ 1/4 " clearance between manifold and plug boot you shouldn't have any issues if motor is tuned correctly and leads are located well.
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Old Jun 1, 2008 | 08:49 PM
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Its not the boots, timing, lean condition, ect. Its the wires they get lazy after a while and drop down and hit the manifold and burn! sometimes the little plastic clips just get distored from the heat! Any idea of what I could use to get back to stock?


From what I see in the pic, and what I see for pics in mags. What I would need is 2 clips for the oil pan, 2 lower clips , and two upper? Where do they bolt? lower @ block? and upper @ intake?

Last edited by bruced267; Jun 1, 2008 at 08:56 PM. Reason: addition
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Old Jun 2, 2008 | 10:38 AM
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Originally Posted by bruced267
Its not the boots, timing, lean condition, ect. Its the wires they get lazy after a while and drop down and hit the manifold and burn! sometimes the little plastic clips just get distored from the heat! Any idea of what I could use to get back to stock?


From what I see in the pic, and what I see for pics in mags. What I would need is 2 clips for the oil pan, 2 lower clips , and two upper? Where do they bolt? lower @ block? and upper @ intake?
You need:

2- oil pan clips
2- lower brackets/looms that mount to rear of block
2- grommets for lower brackets
2- upper brackets/looms that mount to intake manifols
2- grommets for upper brackets
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