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Old Jun 18, 2008 | 06:23 AM
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Default Gauge Lights

Car is a 1981.
I have no gauge lights(tach,speedo, and center clsuter) anymore. I do have tail lights, blinkers etc. As far as I can tell, everything else is functioning correctly. I am blowing the 7.5 amp instrument fuse immediately after turning on the headlights. I was under the hood earlier in the day messing with my timing so it’s possible that I knocked something loose before I noticed it that evening. I don't do much night driving so it could have been that way before. From searching archives, I know it’s most likely a headlight switch or a bad ground somewhere. I was hoping somebody would recognize these symptoms and could steer me in the right direction, since most of the old posts had their taillights out. It never ends…

Last edited by BigEarl; Jun 18, 2008 at 07:42 AM. Reason: forgot something
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Old Jun 18, 2008 | 06:27 AM
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here's a site that does replacement bulbs for all bulbs and different colors if u want to change it up its not a kit but a light by light thing u can find kit at corvette central and eklars though hope this helps
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Old Jun 18, 2008 | 07:12 AM
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Earl I doubt that your healight switch is your problem because the headlight switch IS the source of power for the 7.5amp fuse.Your problem will be on the load side of the fuse(the bulb side).One of the most common things I find on this dash is the plug on the back of the gauge cluster(above the radio).That cluster has a printed circuit and its pretty fragile.I would pull the cluster out and unplug the plug and see if this will stop the fuse from blowing-if it does then thats the source of your problem.Then check the printed circuit for burns and for the printed circuit being folded over where the plug goes in.
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Old Jun 18, 2008 | 07:30 AM
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Thanks DWncchs
I had an issue (headlights on=gauges stopped working, gauge lights worked, gauges just went to ZERO) with that plug on the back of the cluster about a month ago after installing new radio. So that cluster could affect my tach and speedo lights too? I hate pulling that thing!

Last edited by BigEarl; Jun 18, 2008 at 07:31 AM. Reason: spelling
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Old Jun 18, 2008 | 08:27 AM
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It could be the retrostat in the headlight switch. Did you have the dimmer funtion? Turn the **** left and right. do you get an light even if its dim?

Jim
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Old Jun 18, 2008 | 08:31 AM
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Typical switch

[IMG][/IMG]

Retrostat

[IMG][/IMG]
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Old Jun 18, 2008 | 08:37 AM
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Dimmer is non-functional. I get NO light whatsoever.

Last edited by BigEarl; Jun 18, 2008 at 08:42 AM. Reason: forgot
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Old Jun 18, 2008 | 08:49 AM
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I just read your original post again. The retrostat going would not blow a fuse. did you ever have a working dimmer function? Turn it fully to the left....does the interior light go on? Does it also blow the fuse?

Jim

Last edited by jdp6000; Jun 18, 2008 at 08:55 AM.
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Old Jun 18, 2008 | 09:13 AM
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I doubt you hit anyting under the hood. Looking at the book. the 7.5 illuminates the tac/speedo,center cluster,wiper switch,heater switch,shift lever lights and radio light. Power goes to the head light switch first then comes out on the green through the 7.5 and then to all these things through a gray wire (gray/black to the shifter light). Have you done or changed anything that has to do with these things?

Jim
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Old Jun 18, 2008 | 09:31 AM
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Originally Posted by jdp6000
I doubt you hit anyting under the hood. Looking at the book. the 7.5 illuminates the tac/speedo,center cluster,wiper switch,heater switch,shift lever lights and radio light. Power goes to the head light switch first then comes out on the green through the 7.5 and then to all these things through a gray wire (gray/black to the shifter light). Have you done or changed anything that has to do with these things?

Jim
The dimmer did work at one time. Other than replacing the radio a month ago, I haven't messed with anything else. I do know for a fact that the lights in gauges worked after the install, because I remember the gauges being lit when the needles fell to zero. The problem then was a bad connection with the plug and the center cluster circuit board.
DWncchs suggested pulling the center cluster and then seeing if I still blow a fuse. Knowing my symptoms, does that sound like a good start?
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Old Jun 18, 2008 | 10:49 AM
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I hate to be a pest, but I hate pulling that center cluster even more if I don't have to. Is that the best place to start?
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Old Jun 18, 2008 | 10:51 AM
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jdp6000 sounds right. You've got a bad ground or switch in there.

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Old Jun 18, 2008 | 11:02 AM
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Originally Posted by BigEarl
I hate to be a pest, but I hate pulling that center cluster even more if I don't have to. Is that the best place to start?
You could pull the sides off the shifter tunnel and check the bulb and socket on the shifter.I doubt you can get your hand behind the speedo and tach to unplug that connector.The other thing is the tiny bulb at the top of center cluster.Then the center cluster.As jdp6000 said its the gray wires.
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Old Jun 18, 2008 | 11:11 AM
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Originally Posted by BigEarl
The dimmer did work at one time. Other than replacing the radio a month ago, I haven't messed with anything else. I do know for a fact that the lights in gauges worked after the install, because I remember the gauges being lit when the needles fell to zero. The problem then was a bad connection with the plug and the center cluster circuit board.
DWncchs suggested pulling the center cluster and then seeing if I still blow a fuse. Knowing my symptoms, does that sound like a good start?
Is your radio a pull out? What power source did you wire it to?Try removing it. Then turn the lights on and see if the fuse blows. Its possible you miswired it. One wire powers the radio and another powers the radio lights. the wire that powers the radio light runs off that 7.5 amp fuse.

A bad connection from the plug to the board is logical. It could be it. That plug has to be in just right for evrything to work.



Jim
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Old Jun 18, 2008 | 11:36 AM
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I appreciate your help guys. I'll have it all out in half an hour. Then I"ll check to see if it works. If so, I'll start plugging things in and waiting for fuse to blow.
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Old Jun 18, 2008 | 12:34 PM
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Took center cluster and stereo out. Lights worked.
Hooked up center cluster. Lights worked.
Hooked up stereo, with cluster still attached. Fuse pops.

What would cause stereo to work fine for a month and then all of a sudden start popping fuses?
I thought I had it wired correctly. I used a harness kit, so the only wire I had to "find" was a constant 12V supply. It wasn't plugged into anything, so made sure it was contant and snagged it. I know, I'm a Bubba in the making. Guess the next step is to grab a new constant 12V supply, huh?
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Old Jun 18, 2008 | 12:46 PM
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BTW
The orange/hot wire I used was in the same bundle that went to the old stereo. The bundle had an extra orange and black wire(only 2 wires un-accounted for) that I think had a flat connector on it, so I clipped connector off, took the orange as my hot and left the black wire alone.

Could that black wire which I presume to be a ground wire and is ungrounded be the culprit?
Or should I look for a new hot wire?
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Old Jun 18, 2008 | 12:47 PM
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sounds like you have connected a power to ground somewhere in there.. though why it would work for a month................................... ........... maybe you spliced somewhere and just need to make sure wires arent touching? definately in that wiring somewhere

take a volt meter to all the wires and see which is power and which is ground. black is "normally" ground, but you never know with people these days. volt meter and possibly rewire..
and thats me final answer :P
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Old Jun 18, 2008 | 12:57 PM
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I don't think the 81 vette had a constant in the factory harness. Thats only needed for stereo's tha have to remember settings. So if you are looking for a constant take it off something else...maybe the lighter.

So you need power from the igntion. Power for the lights off that 7.5 amp fuse.

Probably a source of some sort for a power antenna.

Start from scratch. Except for the speaker wires. find a good ground....the black you mention is probably a ground. find the power source from the ignition. find the gray or gray/black that should be coming from that 7.5 fuse. Your stereo should then have power to play and light up when you pull out the headlight switch...it should also dim.

As for your other question regarding why did it take a month. maybe you had not used the lights in a month? Or maybe you had everything right and two wires near the stereo are touching. I don't think it would be a missing ground.
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Old Jun 18, 2008 | 01:01 PM
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You probably know this already. Just because you have power to one part of the stereo does not mean all parts will work. Power source can not be shared. example you need a source for constant, you need ignition source, you need light source (eg 7.5 fuse on gray or gray/black). You can not share sources for these 3 distinct functions.

Jim
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