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Clutch Pedal Linkage

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Old Aug 25, 2008 | 11:14 PM
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Default Clutch Pedal Linkage

I did a search trying to find out the best way to replace the retainer/clip that connects the clutch push rod to the top of the clutch pedal on a 77 and didn't come up with many details.

I know it's a pain to get at it. With the seat out and standing on my head I can see the rod but getting get back together looks to be another story. To the wise and experienced forum what's the best procedure for this job? Remove the steering colum? the dash?
Help?
Thanks for any info,
ScottSuff
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Old Aug 26, 2008 | 12:36 AM
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It is a very tight squeeze, but you don't have to remove anything. It's been awhile, but as I recall you can't do it by sight...just touch...or use a mirror. I believe the best way to access it is on your knees on the side of the drivers door reaching in and around the steering column. But, you might be able to get to it lying down with your legs sticking out the passenger door. I think it's a matter of comfort while you blindly fiddle with the rod and clip. It's been awhile, but I've done the job several times...just be prepared to spend like 10 minutes in whatever position you choose while you get the parts together and the clip inserted.
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Old Aug 26, 2008 | 02:17 AM
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When I took out the clutch rod, I actually left the seat, dash and steering column in. I laid on my back on the seat with my legs up the back of the seat. I could see and reach everything OK. Takes some time.

I just installed a new bracket for my LS hydraulic clutch master and this time I had the dash out already. Made it a lot easier, but it wouldn't be worth pulling the dash just for the clutch rod.
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Old Aug 26, 2008 | 07:09 AM
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Thanks guys, I'll get some parts today and give it a shot.
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Old Aug 26, 2008 | 04:29 PM
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It's a tough job to get at. I always have to take the seat out.
The trick I've discovered is to teach a 2 year old to do it. They fit in the foot well, are use to doing things while laying on their back, and their arms and hands are just the right size. Plus they are willing to be paid in Popsicles.
Regards,
Alan
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Old Aug 28, 2008 | 04:27 AM
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Originally Posted by ScottSuff
Thanks guys, I'll get some parts today and give it a shot.
Make sure you give us an update when done.
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Old Aug 28, 2008 | 03:23 PM
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Default Long set of needle nose pliers.

I recall i used an extra long needle pliers working on that linkage. U can find them most parts stores.
Problem i had was getting good light on the linkage to see what i was doing. I remmember setting a mirror up in there too just to see what i needed to do and check everything was installed correctly.

Good luck,
cardo0
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Old Aug 28, 2008 | 04:00 PM
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Originally Posted by cardo0
I recall i used an extra long needle pliers working on that linkage. U can find them most parts stores.
Problem i had was getting good light on the linkage to see what i was doing. I remmember setting a mirror up in there too just to see what i needed to do and check everything was installed correctly.

Good luck,
cardo0
I lost the small plastic split grommet thing that retains the nipple end of the cable on the pedal arm - what a serious pita. I simply took a piece of 1/2" x 2" x 1/16" strip steel, drilled a 3/32" hole at one end, took a junior hacksaw and cut a slot from the opposite end of the strip to the drilled hole, cleaned-off all the burrs ect, then slipped it over the end of the cable, the weight of the strip ensures that it will not fall off - for a little extra insurance just squeeze closed the opposite end of the strip (like a scissor action) - it won't fall off! Quick fix.
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Old Aug 28, 2008 | 11:24 PM
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Well, got it done today. I hope it's correct, never did see what I was doing, all by feel.
I'd like to know what happened to the old retaining clip. The clutch went to the floor and the washer fell in the floorboard. Never did see the old clip or whatever held it together before. The mirror sounds like a good idea, maybe to ensure what I did looks good.
Thanks everyone for the help.
ScottSuff
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Old Aug 29, 2008 | 10:39 PM
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Originally Posted by cardo0
I recall i used an extra long needle pliers working on that linkage. U can find them most parts stores.
Problem i had was getting good light on the linkage to see what i was doing. I remmember setting a mirror up in there too just to see what i needed to do and check everything was installed correctly.

Good luck,
cardo0


I used a fairly long needle nose and left all other components in place. I recall I could see the pin when on my back looking up, legs over the top of the seat back (top down for extra room).

Good Luck!!
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Old Aug 30, 2008 | 08:26 PM
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Well i had to take my drivers seat out - just not enough flex in my back to work it with the seat in.
I know its a bit late now but i rebuilt my assemble with a bushing replacement kit from Zip or maybe Dr. Rebuild. Repainted the levers then loaded the assembly with brand new teflon bushings - and a light coat of grease. But it still took a lot of 4 letter works to reinstall everything.

cardo0
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Old Aug 31, 2008 | 08:25 AM
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Almost ANY job working on the dash is NASTY. Either you can't get to it or the part is vinyl, plastic or pot-metal and wants to break or crack.
Regards,
Alan
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Old Aug 31, 2008 | 08:54 AM
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When I installed the Speed Direct Clutch Linkage kit I worked it with the seat in place and my feet up over the back of the seat. Its fun getting into that position and even more fun getting back out but that is what worked for me.
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