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I am in the process of a complete rebuild of my front end. i have replaced all the ball joints, sway bar bushings etc including new grand Touring coil springs and shocks. I have also had new bushings installed in both upper and lower control arms. My question is, when I took the front end apart, the uppper arms were shimmed from a former alignment. I marked locations and number of shims thinking that i would have to replicate this when i reinstalled. i am having second thoughs and need some advice. With new bushings and front end parts, should i put it back as I found it or assemble with no shims then have the front end aligned?
You can eye up the camber pretty good just by looking at it. The castor you will have no idea where it is at. Put back in the shims you took out and look at how the wheel sits. If the camber is way off take out/put in some shims. I came pretty close just by eyeing it up. I'll bet you will have less shims then before.
I second what Gordonm said. You can eyeball the camber and toe easily. The caster can be approximated using your notes and old shims. Whatever the difference is between the front and rear shims will give you caster. It is usually 1 or 2 shims more on the rear stud.
I also vote to put back in as were originally there, then get aligned.
And don't forget to only tighten the A-arm bolts fully until the full car weight is on the wheels vice up on jack stands. otherwise there is a twist type preload on the arms from bushings snugged tight when not in the neutral position.....