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Horn Relay questions

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Old Dec 16, 2008 | 09:32 AM
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Default Horn Relay questions

Hello,
Now that the lighting is working, I'm turning my attention to the horn.
The horns are missing. Good cause for not to work
I was able to find the original horn connectors green wire under a mound of electrical tape and I traced it to the horn relay and the wire is OK.
My question is: Does the horn relay controls anything else other than the horn? The horn relay was buried under mounds of electrical tape and it looks pretty bad. But I'm worried if I start messing around with it, I may change the rotation of the planet or something like that because there are a lot of wires there.
Any hints on tracing the horn button back to the relay? or how to "force" the relay to see if it works?

Thanks,
Ismael
1970 Coupe

Last edited by ismaelg; Dec 16, 2008 at 09:39 AM.
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Old Dec 16, 2008 | 10:48 AM
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The horn relay is a 12v power junction and a horn relay and a buzzer.You can pretty much see the heavy wires come in and just tie together. To test the horn part you should see a small black wire term next to the dk green term-grounding the black wire term should trip the relay and make the horn blow.
The pink wire is for the key buzzer-just cut that wire and throw it away-just kidding I hate that buzzer bzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
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Old Dec 16, 2008 | 11:24 AM
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Thanks!

I think I have narrowed it down to the relay itself. There are 12V at the junction, there is continuity between the green wire connector and the end connector that connects to the horn itself. There are 12V in the black wire connector and when I press the horn button it goes down to 3V. So everything seems to be there. The relay seems to be dead.
I might be crazy, but I'm actually enjoying this

Thanks,
Ismael
1970 coupe
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Old Dec 16, 2008 | 12:13 PM
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there's a few things that hook into that relay and honestly I would say your best bet is to get some good wiring diagrams.... docrebuild.com make some really good ones and I am glad I got them for my 72 when I started working on it!!! Best of luck!

Sully
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Old Dec 16, 2008 | 03:44 PM
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Grounding the small 20 gauge black wire terminal should click the relay and put 12 volts on the dk green and make the horn blow.
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Old Dec 16, 2008 | 03:51 PM
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The horn relay is hot all the time and has a fusable link in the line. I agree that if it looks bad put in a new one and I also agree that you should ge a wiring diagram before messing with it. If the fuseable link fries the car will be dead. disconnect the neg battery cable before playing with the wiring.

To test the horn ground the black wire as mentioned above. If it doesn't work disconnect the connector and power the horn with a separate 12v source. I had to trace the horn wiring back to the steering column harmonica connector (black wire, circuit 28). The wiring was good to the harmonica connector so I bought a horn contact repair kit for the steering column from a CF vendor for about $49 and it fixed the problem.

Last edited by Bobz08C6; Dec 16, 2008 at 03:58 PM.
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Old Dec 17, 2008 | 02:40 PM
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You've just got some bad/dirty/rusted contacts inside.

Disconnect the battery first!!! Then pry/pop off the metal relay cover. You'll see a coil in the center and at the top a set of contacts. You should be able to push the top and see the contats move up and down. Get some sandpaper (220 is fine) and clean up the contacts.

That should do it!!!

Richard
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Old Dec 17, 2008 | 04:45 PM
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Make that "very fine sandpaper"...better yet, 800 grit wet/dry. You just want to polish off the carbon/corrosion from the contacts, not erode all of the plating off of them.
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Old Dec 17, 2008 | 06:51 PM
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Originally Posted by 7T1vette
Make that "very fine sandpaper"...better yet, 800 grit wet/dry. You just want to polish off the carbon/corrosion from the contacts, not erode all of the plating off of them.
You're right!!!! I've been sanding my hardwood floors-so I think I was a little off- a little swayed- since I've been using 36 grit....
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Old Dec 22, 2008 | 07:56 AM
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Hi,

Well, I thought, What the heck!
I opened the cover of what looks to be the original 39 years old relay. It is hopelessly rusted inside. It was not perfectly airtight and 39 years of humidity is a long time
Anyways, I carefully cleaned it and lightly sanded the contacts. I tried moving it up and down and it was hard to move. I put everything back and when I press the horn button I hear it clicking and I see the contacts moving slightly, but not enough to fully work. So that was a good exercise.
However: The BUZZER now works..... ALL THE TIME
You need to have a good sense of humor to work on this or you'll go nuts
When is the buzzer supposed to work? What is it suppose to indicate? Key in the ignition? ignition in ON but not running?

Thanks,
Ismael
1970 coupe
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Old Dec 22, 2008 | 11:36 AM
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Originally Posted by ismaelg
Hi,

When is the buzzer supposed to work? What is it suppose to indicate? Key in the ignition? ignition in ON but not running?

Thanks,
Ismael
1970 coupe
I'd be interested in this as well. I was kind of wondering how the same relay can control two unrelated circuits.

Originally Posted by ismaelg

You need to have a good sense of humor to work on this or you'll go nuts
Truer words have never been spoken
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