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Heater Core- Non-AC '69

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Old Feb 8, 2009 | 04:39 AM
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Default Heater Core- Non-AC '69

Just replaced the heater core on my C3 and it was the easiest thing ever done to the car. Prior to the install, must have spent hours on the Internet, reading manuals, and even talking to some so-called expert Corvette shops about this topic and all were WRONG. All said to go through the interior (AC and non-AC), pull passenger panel, instrument cluster, ......
The easiest and fastest is engine compartment. Pull the air box from the firewall as a unit (including heater motor) and there it is!!!! There are six speed nuts that are very easy to get. The bottom one are simple from underneath the car.
These so called experts wanted to charge me $500 to $600 and all it cost me was $55 for the core, $25, for a gasket set, and about 45 minutes of my time.
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Old Feb 8, 2009 | 07:15 AM
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So what was learned....... Grasshopper??
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Old Feb 8, 2009 | 08:00 AM
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Kudos to you for not listening to the "experts." I did that job twice on my non-A/C 1979.

http://www.corvettefaq.com/c3/heatercore.html

My 1974 with A/C was a nightmare by comparison.


Last edited by Paul L; Feb 8, 2009 at 08:08 AM.
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Old Feb 8, 2009 | 09:21 AM
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Hi Nathan,
I'm a firm believer in following the GM Chassis Service Manual. BUT your way sure sounds good. I'm wondering why GM has you go from the inside since as Paul says getting the dash out is a nightmare.
Well Done!!!
Regards,
Alan
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Old Feb 8, 2009 | 03:59 PM
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Originally Posted by Alan 71
Hi Nathan,
I'm a firm believer in following the GM Chassis Service Manual. BUT your way sure sounds good. I'm wondering why GM has you go from the inside since as Paul says getting the dash out is a nightmare.
Well Done!!!
Regards,
Alan
I too would like to know why they insisted we go from the inside. When I replaced mine years ago, I followed the GM Chassis Service Manual and it was a huge PITA. Next time, (I hope there isn't a next time, but...) I will definitely do it from the engine side. Thanks for the tip guys!
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Old Feb 9, 2009 | 04:34 PM
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When I did the heater core in my '68 (non- a/c), the 'experts' were saying the same thing.....go from the inside. After looking at the car for about 3 seconds, I realized that it would be so much easier to do it from the engine bay. Boy was I right (After seeing Paul74's pics).....like stated earlier, only took about 45 minutes to get it out and put the new one in. (that doesnt inlcude time spent in the basement cleaning the parts that I took off).

~Rich
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Old Feb 9, 2009 | 10:30 PM
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Why would it be harder to remove a heater core in a car with AC?they both have the same bolt pattern. some body please elaborate what the difference is. Bill
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Old Feb 9, 2009 | 10:46 PM
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Thanks for the information, Nathan. I've been putting off doing this for longer than I want to admit (and watching the dust pile grow higher on the replacement heater core box). I've got the engine out at the moment, so it looks like there's no better time than the present. Just for kicks, what's the story on the gasket set? Where did you get it, and is it something that can be made from off the shelf material?

Thanks,
Mike
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Old Feb 9, 2009 | 11:22 PM
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.
way to go Sly....
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Old Feb 10, 2009 | 12:02 PM
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the a/c boxes are different than the non-a/c. i remember when i installed factory a/c in my car, i started thinking about removing the evaporator and heater core from the engine side for future repairs. after seeing how the parts are assembled, i saw that it can't be done. i can't remember the exact details,but i believe it's the way the evaporator is installed in the box.
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Old Feb 10, 2009 | 01:54 PM
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Default Heater Core Infor from Nathan

Originally Posted by 69427
Thanks for the information, Nathan. I've been putting off doing this for longer than I want to admit (and watching the dust pile grow higher on the replacement heater core box). I've got the engine out at the moment, so it looks like there's no better time than the present. Just for kicks, what's the story on the gasket set? Where did you get it, and is it something that can be made from off the shelf material?

Thanks,
Mike
Mike,

If you go from the engine bay, the gasket set that you can purchase really is not necessary. When the box comes out, you will see an indention on the circumernce (sp) of the box after you clean the existing seal. The stuff the gasket set comes with is tape with about a quarter inch gooey black round subtance that you could purchase at an auto supply. Could even use plyable (sp) caulk from a gun. Where is spell check when you need it! Some once told me it was called dumb-dumb tape but have not heard that term since that. Don't waste $25 from Ecklers or other places for this gasket set unless you are going throug engine compartment.

Nathan
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Houston, Texas
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Old Feb 10, 2009 | 01:55 PM
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Originally Posted by sly vette
So what was learned....... Grasshopper??
Go though the engine bay on a non-AC'ed small block. A non-AC big block, it might be a different story.
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Old Feb 10, 2009 | 02:01 PM
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Default Heater Core

Originally Posted by Alan 71
Hi Nathan,
I'm a firm believer in following the GM Chassis Service Manual. BUT your way sure sounds good. I'm wondering why GM has you go from the inside since as Paul says getting the dash out is a nightmare.
Well Done!!!
Regards,
Alan
You know Alan, I bet removing a heater core on non-AC cars big block cars cannot be done via engine compartment, only a smll blocks. I guess the manuals are unilateral in methods of repairs. What do you think?
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Old Feb 10, 2009 | 08:06 PM
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Originally Posted by nathanmargolis
Go though the engine bay on a non-AC'ed small block. A non-AC big block, it might be a different story.
" Do not believe all you read........ Even here!!"
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Old Feb 12, 2009 | 05:43 PM
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Guys i really need to know if its possible to pull the heater and evaporater from the engine side,i am doing away with the ac system and want to make more room in the engine compartment.I have the non ac panel with the fan on it to replace the ac panel.can they be cut out without doing much damage?
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Old Feb 13, 2009 | 08:35 AM
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the outer a/c box can be removed from the engine side (of course), but the heater core can not be removed from the engine side because the metal plate on the inner box that forms the mating surface to the firewall blocks the core's removal. also don't know if the vents will line up well enough for air flow. if you swap to a non a/c outer box, the opening in the firewall will have to be made smaller and the lower stud holes are on a different c/l dimension. don't know about the vaccum pots and diverter flapper control, but probably wouldn't be a big problem.
the bubba in me can think of three solutions. swap out the entire system with a non/a/c oem, get an after market system and still have a/c, or (here's the bubba) remove the evaporator core from the a/c outer a/c box and modify it with glass so that it simply passes air from the blower to the inner box.
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Old Feb 13, 2009 | 02:48 PM
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Originally Posted by jnb5101
the outer a/c box can be removed from the engine side (of course), but the heater core can not be removed from the engine side because the metal plate on the inner box that forms the mating surface to the firewall blocks the core's removal. also don't know if the vents will line up well enough for air flow. if you swap to a non a/c outer box, the opening in the firewall will have to be made smaller and the lower stud holes are on a different c/l dimension. don't know about the vaccum pots and diverter flapper control, but probably wouldn't be a big problem.
the bubba in me can think of three solutions. swap out the entire system with a non/a/c oem, get an after market system and still have a/c, or (here's the bubba) remove the evaporator core from the a/c outer a/c box and modify it with glass so that it simply passes air from the blower to the inner box.
The last thing you said is what i was wondering,maybe cut the evaporator out and install a non ac heater core and outer panel.Do you think it can be done and still have everything work ok?
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Old Feb 13, 2009 | 07:31 PM
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the evaporator core is in the engine side air box. remove the evaporator core, cut the air box down leaving just enough for air passage from the blower and shape it the way you want, and glass over the hole you made. if you try to use a non a/c outer box, as i stated above, the air passages may not line-up properly and the firewall will have to be patched.
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