LT 1 Conversion
Thanks.
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You have a unit
First you have to determine whether you want mass air flow or speed density. The C3 is more conducive to speed-density due to space issues. Mass-air flow is easier to make engine changes without PROM changes. If you are technically proficient enough to make a Camaro harness work they can be bought for $100 or less. I have been told that you can also use a 3.1 Corsica or Cavailier harness with a little work, it uses the same 7730 Speed-Density ECM. Aftermarket harnesses range from about $300 for Painless to $500 for Howell to $700 for Street and Performance. Howell makes a great harness, but for a Tuned Port they do not make one that will control the converter lockup on a 200R4/700R4/4L60 transmission. If you are running a manual or non-overdrive-automatic transmission I highly recommend them. I have heard great things about Street and Performance harness, but do not have first hand experience with them. I also have a Fuel Injection Specialties (FIS) harness and it is OK. The ECM can be had used for $10-50. A good external fuel pump will cost at least $100. I use an 88 Ford Truck external pump,$114 from CarQuest, made in Texas by Airtech. If you have a 78-82 you can use your fuel tank with an 82 sending unit and a TPI pump. An aftermarket PROM with VATS and Emissions codes removed will be $100-200 depending on source and complexity. You will have to add an oxygen sensor to your exhaust, $20 for the sensor, $5 for the weld-in bung, and say $25 for an exhaust shop to weld it in if you can’t. Some harnesses use VSS and some do not. An auxiliary VSS sensor is around $75. To install a TPI I say figure at least $800 plus the TPI unit and whatever repairs are necessary to bring it up to useable status. I have TPI/700R4 in my 69 Corvette (Howell harness) and an 83 Pickup (FIS harness) and I love it. Starts good, great torque, good fuel mileage, easy to swap onto stock engines (although both of mine are complete engines out of 90/91 ‘Vettes).
Differences in years
All Corvette TPI intake manifolds work with the older (through 86) iron heads and the factory aluminum heads through 91. F-body TPI intakes use the upright center bolts on 87-92 and thus fit all 87-95 iron heads (non LT1). Either can be swapped to fit the other with some drilling. F-body has the fuel lines come out on the drivers side and has a central port for EGR. Corvette has fuel lines that come out on the passenger side and has an external port for EGR. Corvette fuel rails fit F-body intakes and vise-versa. The runners are all the same through the years, but the LH runner has a hole for a 9th injector in the 85-88 runners. This can be plugged off if you get a nice LH runner and don’t want the 9th injector or decide to run speed-density. The plenums all physically interchange, but 90-92 have an extra vacuum port for the MAP sensor used with the speed-density computers and wiring. 89 is an odd year, it is mass-air flow but without the 9th injector. 89 up throttle bodies can be used on all years, but a 85-88 throttle body requires a ½” hole be drilled in the front of a 89-92 Plenum for idle air. 89-92 Throttle bodies have a bit more desirable cable attachment. The cable attaches around a circular linkage which has a smoother actuation than the straight linkage on the 85-88. The Corvettes have an aluminum plenum extension over the distributor, the F-body extensions are plastic. The Corvettes use an HEI coil-in-cap distributor for 85-91 (Delco 1103680). 85-86 F-body also used a big-cap distributor. 87-92 F-Body used a small cap distributor with an external coil (Delco 1103479). This same distributor is used in the 87-95 5.0/5.7/7.4 TBI injected trucks. The F-body intake gets it's exhaust for EGR from the center passages in the heads like most SB Chevys. A Corvette intake gets it's EGR exhaust from the RH exhaust manifold/header through a flex-tube to an opening near the distributor-no center passages in the intake. If you are required to keep EGR and you have a Corvette intake, I recommend getting the C4 exhaust manifolds. They are like mini-headers, and have a 2 1/2"
outlet. I have them on my 69 and like them. As far as a throttle cable to use, on my Vette, I used a TPI Corvette cable, 1990 I think (discontinued now from GM) but you have to cut the end off inside the car and use a hood-release-cable end (Corvette Central 342138 "cable stop") to get it the correct cable length (the housing is OK). You must use a cable from the type car your throttle body came from if you want to have a chance of not cutting it. Again, 85-88 use a straight pull, while 89-92 have a circular attachment for more smooth actuation and so the inner cable is longer. On my 83 truck I used a TPI F-Body cable and it was OK, but I had to coil it up into a loop in the engine compartment because the housing was so long. I also TPI'd a 72 Chevy truck and used a 90 350 TBI truck cable for it. It was 1/2" short outside if anything, but I was pretty pleased with it all told-I didn't have to shorten it. In a Vette it might be about right. In all vehicles I've done you need a die grinder to square the firewall hole off a bit. All vehicles I've done used the late throttle-body.
If you have a great deal on LT1 - I'd say go for it - ensure you redo water pump as a wet opti costs a bit and is a pain to change. LS1 is even better IMHO
but LT1 would be a great change from L48, and should cost less.markdtn - great writeup!
having said all that, I had a TPI on my OEM '72 engine and it ran fine, but a few years later I went to a '89 truck all roller engine, had several heads on it, currently it's L98 aluminum vette heads and just Feb last year I did get a highly modified LT1 induction onto the L98 engine....IMO that cleaned up the engine compartment a LOT, and I retained the HEI....it was a LOT of work...
today, the LS engine is a FAR better bet, really...
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