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Why do people block fuel return lines??

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Old Jun 16, 2009 | 04:49 AM
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Default Why do people block fuel return lines??

What is the reason, why some owners block the fuel return line on their Corvettes?

I previously had '73, now I have '68, and they both came from US with fuel return lines blocked (return line disconnected from the bottom of fuel pump and both ends have a screws inserted). Should I leave it the way it is on my '68? Now the engine is running without any problems.

Thanks...
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Old Jun 16, 2009 | 06:16 AM
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I've seen this done when people install after market fuel pump, usually placed near the tank. Not sure why.
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Old Jun 16, 2009 | 06:19 AM
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most get rid of the charocoal canister to clean up engine bay. is this the line they block?
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Old Jun 16, 2009 | 08:18 AM
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That's a clear sign that "Bubba wuz here". And Bubba bought a cheap aftermarket Chevy fuel pump.
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Old Jun 16, 2009 | 08:29 AM
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The fuel return line is a must for hot weather driving. If your fuel pump has it use it.
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Old Jun 16, 2009 | 08:39 AM
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One reason people block it is it does increase the fuel pressure at the carb.
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Old Jun 16, 2009 | 08:42 AM
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Originally Posted by 71rdster
That's a clear sign that "Bubba wuz here". And Bubba bought a cheap aftermarket Chevy fuel pump.
Hey I resemble that Bubba remark!!! I wouldn't say my Holley FP was cheap though.....

Originally Posted by gkull
The fuel return line is a must for hot weather driving. If your fuel pump has it use it.
Yep I am learning this the hard way and trying to figure out how to run a return line and still keep my Holley FP.

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Old Jun 16, 2009 | 08:58 AM
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Maybe this is a dumb question but my fuel filter has a return line--is this the same thing as a line from the pump? Is it stock for a '68 SB?

Thanks
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Old Jun 16, 2009 | 09:10 AM
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Rally, My 68 has what you have. I'm pretty sure mine is a stock 427. The line from my filter is the return line to the tank.
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Old Jun 16, 2009 | 09:24 AM
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The reason is simple- too many people read Hot Rod magazine or a Summit catalogue and follow whatever 'the racers' are doing. Monkey see monkey do.
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Old Jun 16, 2009 | 09:31 AM
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Originally Posted by Rally68
Maybe this is a dumb question but my fuel filter has a return line--is this the same thing as a line from the pump? Is it stock for a '68 SB?

Thanks
Yes, this is the original configuration.
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Old Jun 16, 2009 | 09:50 AM
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Originally Posted by Linas
What is the reason, why some owners block the fuel return line on their Corvettes?

I previously had '73, now I have '68, and they both came from US with fuel return lines blocked (return line disconnected from the bottom of fuel pump and both ends have a screws inserted). Should I leave it the way it is on my '68? Now the engine is running without any problems.

Thanks...
While I cant say that I positively know the answer, I do have a plausible theory.
On a Quadrajet, fuel can siphon out of the float bowl past the needle and seat leaving you with an empty carb when you go to crank the car after it has sat for a while. Disconnecting the return should stop that problem because the fuel cant drain back through the return. Of course it can cause other problems too.

I would recommend reconnecting it and seeing how it works when set up correctly.
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Old Jun 16, 2009 | 11:28 AM
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They don't want to spend the few extra buck$ to purchase the correct fuel pump...
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Old Jun 16, 2009 | 11:42 AM
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Originally Posted by BlackRat
Hey I resemble that Bubba remark!!! I wouldn't say my Holley FP was cheap though.....



Yep I am learning this the hard way and trying to figure out how to run a return line and still keep my Holley FP.

I believe Lars (am I allowed to bring his name up here) has a paper on building a fuel system with a return line. BarryK might have it on his site as well.
PM me if you don't know where Lars posts these days.
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Old Jun 16, 2009 | 11:42 AM
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Thanks for all ideas, I really appreciate this Here are the pictures of fuel line setup on my 327/300HP engine. Is it stock (except the blocked return line)?


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Old Jun 16, 2009 | 11:43 AM
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Originally Posted by BlackRat

Yep I am learning this the hard way and trying to figure out how to run a return line and still keep my Holley FP.
I've never thought that some aluminum plate carb shield did any good. How could it. All that heat rising.


I've always used wood 1/2 to 1 inch four hole spacers on single plane intakes.

As for how to route a return. I've done several BB cameros at the shop. Run a small diameter return like 1/8th from the back of fuel log to the tank. For stock type tanks you drill correct size a hole high up on the filler neck Feed the return line down into the bottom of the tank.

On the back of the fuel log you use a 1/8th flare to A/N fitting. The problem is depends on how much fuel flow your pump has. Generally these are all electric pumps with a high Gallon rating. If you can't get your regulator to get up to desired pressure you have to restrict even a 1/8th inch line. A holley jet is a very good restrictor device. I think my last job used a 70 jet size. At 7 PSI that is still enough flow to keep cold fuel in the fuel log -NO Vapor Lock and the pumps last much longer because they are not pumping against a wall.
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Old Jun 16, 2009 | 12:30 PM
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Originally Posted by DWncchs
One reason people block it is it does increase the fuel pressure at the carb.
Which is a dumb thing to do in it's own right.
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Old Jun 16, 2009 | 12:47 PM
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Originally Posted by DZRick
I believe Lars (am I allowed to bring his name up here) has a paper on building a fuel system with a return line. BarryK might have it on his site as well.
PM me if you don't know where Lars posts these days.

Thanks! Yes he posted a response with a pic on another forum. I was not aware of the tech paper though. I will have to look into it.

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Old Jun 16, 2009 | 01:33 PM
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Originally Posted by Linas
What is the reason, why some owners block the fuel return line on their Corvettes?

I previously had '73, now I have '68, and they both came from US with fuel return lines blocked (return line disconnected from the bottom of fuel pump and both ends have a screws inserted). Should I leave it the way it is on my '68? Now the engine is running without any problems.

Thanks...
Guilty. In my case the rubber hose where it joins back into the tank was leaking filling my garage dangerously with toxic fumes. It is not easy to get to and as such I simply blocked it off. Someday when I have a more significant reason to drop the fuel tank I will take care of it then but for now it remediated a saftey concern. Car runs just as well without. Also, some pumps and regulators are not designed to run with a fuel return line.
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Old Jun 16, 2009 | 01:34 PM
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Originally Posted by Mike Ward
Which is a dumb thing to do in it's own right.
I agree. The ones I have seen blocked were done so because the fuel pump was on its last leg and needed replaced. I think it was pretty common back then when a car would not run higher speed the first thing guys would do was to put a clamp on the return line and if that helped it was time for a new fuel pump or fuel filter in the carb. Problem was some guys considered blocking off the return and actual repair. And one other thing about blocking it I believe the added pressure will lift the fuel filter off its gasket allowing unfiltered fuel into the carb.
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