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Balancing new pistons required?

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Old Jul 17, 2009 | 10:52 AM
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Default Balancing new pistons required?

Stock 350 ashtrays (cast alu) are going to be replaced by hyper flattops (crank, rods also stock). Should I weigh each old piston and make sure the weight of the new pistons is distributed likewise? Say piston nr. 1 is 3 grams lighter than nr. 2, this should also be the case with the new pistons?

Thanks!
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Old Jul 17, 2009 | 11:12 AM
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I replaced pistons, rods, and had the crank massaged on my recent build. Then the entire rotating assembly was balanced as a unit.
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Old Jul 17, 2009 | 11:13 AM
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first of all the factory never really balanced their motors. So you need to take your rotating assembly to a quality machine shop and have them balance it and press on your new pistons and # mark each rod
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Old Jul 17, 2009 | 10:37 PM
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Hello,

You can weigh all the new pistons and find the lightest one, then remove material from the other new pistons until they all weigh the same as the lightest piston. Do the same with each piston rod without them being attached to the piston.

The weight of the old pistons means nothing.

This is simple and easy to do and costs nothing.

If you have big $$ to spend, have the engine balanced and blueprinted by a professional mechanic. If not then do the above for a slightly higher reving better running engine.

Hope this helps,
Douglas in Green Bay
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Old Jul 18, 2009 | 07:36 AM
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Originally Posted by gkull
first of all the factory never really balanced their motors. So you need to take your rotating assembly to a quality machine shop and have them balance it and press on your new pistons and # mark each rod


Get the rotating assembly balanced if you want it to last.

God bless, Sensei
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Old Jul 18, 2009 | 09:31 AM
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Balancing a rotating ***'y usually costs somewhere around $250 and it's a steal considering the amount of work involved by the shop. It also pays off in smoothness in the engine and to some extent durability - especially if the engine will regularly see 5500+ RPM.

Having said that, if the weight on one throw (the "bobweight") is within the tolerance range for the engine you don't *have* to balance it. This is one of those corners you can cut in a performance engine...but given how much you're already spending doesn't make a lot of sense.

FWIW, weight matching components doesn't buy you anything other than the first step in balancing.

This is a generic answer to the question, as there's not a lot of specifics on your build.
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Old Jul 18, 2009 | 09:38 AM
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Originally Posted by KB9GKC
Hello,

You can weigh all the new pistons and find the lightest one, then remove material from the other new pistons until they all weigh the same as the lightest piston. Do the same with each piston rod without them being attached to the piston.
That doesn't help much when the factory rods are all over the map as well. Making them all weigh the same does some good, having the counterweights match the weights of the piston and rod is actually what balancing is all about. Your bearings will love you for it along with anything that's affected by vibration including your right foot! I have all my engines balanced by my local performance shop, even a "stock" rebuild and most certainly the bigger, expensive stuff.
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Old Jul 20, 2009 | 11:38 AM
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Originally Posted by L88Plus
That doesn't help much when the factory rods are all over the map as well. Making them all weigh the same does some good, having the counterweights match the weights of the piston and rod is actually what balancing is all about. Your bearings will love you for it along with anything that's affected by vibration including your right foot! I have all my engines balanced by my local performance shop, even a "stock" rebuild and most certainly the bigger, expensive stuff.
I get that and I'll consider both options (full balance vs equal weight).

Budget is a tad limited as you'll all understand with this crisis running the world, so I'm trying to go for the best bang for the buck

Why is it that the factory didn't balance their engines?
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Old Jul 20, 2009 | 02:22 PM
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If you have an engine with a 'red line' above 5500 rpm, balancing might be a good thing to do. The 'out of balance' impact grows exponentially with engine rpm; so, it's more important the higher the max. rpm.
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Old Jul 20, 2009 | 02:25 PM
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Originally Posted by worship79

Why is it that the factory didn't balance their engines?
mass production and cost reduction. if all parts are made the exact same then the logic was engine 1 would run the same as engine 1 billion.
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Old Jul 20, 2009 | 03:26 PM
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There is a very good article in the new Sept Car Craft magazine on this topic. It is in the "what's your problem" section. Deals with "rotating weight" and "Reciprocating weight" , "internal" and "external" Balancing. Lots of good info!
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