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Old Jul 25, 2009 | 09:48 PM
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Default Mech Fuel Pump

Can someone tell me where the 3 hoses coming from fuel pump go to? I know one is a line in, one goes to the Carb, where does the third one go to? thanks
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Old Jul 25, 2009 | 09:50 PM
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It's the return line back to the tank.
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Old Aug 17, 2009 | 12:47 AM
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I bought a Holley Mech pump for my ZZ454 and it only has an IN and an OUT. There isn't a provision for the return line. I couldn't find any pumps that had the provision and another forum member who has this engine used the same pump. What are my options?
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Old Aug 17, 2009 | 09:05 AM
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1971 with Small block ... there are TWO OE pumps ...
3-way (in-return-out) for Quadrajet carbed L48 ...
2-way (in-out) for Holley carbed LT1

?perhaps GM engineers found Qjet required a return while Holley did not?
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Old Aug 17, 2009 | 09:09 AM
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Originally Posted by FlyViper
I bought a Holley Mech pump for my ZZ454 and it only has an IN and an OUT. There isn't a provision for the return line. I couldn't find any pumps that had the provision and another forum member who has this engine used the same pump. What are my options?

I too was looked for a 3 prong mech fuel pump and was unable to find one. I talked to a friend of mine who is a mechanic for a local Chevy dealership and he explained to me the reason for the return line (pollution control back in the day...something about the gas vapors or liquid going back to the tank....can't really remember exactly). He also told me how to properly and safely seal it off, which I did and have had no problems since (about 8 years ago).

Here's what I did: I went back from the pump far enough so the "fix" was safe. I removed the rubber line from the steel line and plugged the end (going to the tank) with a rubber plug to fit the ID of the line (I've heard of people using screws to plug the line) and hose clamp so it wouldn't leak...and then I proceeded to install my BRAND NEW HOLLEY fuel pump. I have an in-line fuel pressure gauge by the carb and I've been running 6 lbs of pressure since.


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Old Aug 17, 2009 | 09:17 AM
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Originally Posted by FlyViper
I bought a Holley Mech pump for my ZZ454 and it only has an IN and an OUT. There isn't a provision for the return line. I couldn't find any pumps that had the provision and another forum member who has this engine used the same pump. What are my options?
T in the return on the line going to the carb from the pump. Use a .070 hole for the return or get a diff pump with a return.
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Old Aug 17, 2009 | 10:02 AM
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Originally Posted by vetteguy75
I talked to a friend of mine who is a mechanic for a local Chevy dealership and he explained to me the reason for the return line (pollution control back in the day...something about the gas vapors or liquid going back to the tank....can't really remember exactly).
That's incorrect- the third line has nothing to do with pollution controls. It allows recirculation of fuel through the pump to eliminate any possibility of vapour lock. Blocking off the line in order to use a two port pump is a step backwards.
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Old Aug 17, 2009 | 11:24 AM
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Originally Posted by vetteguy75
I too was looked for a 3 prong mech fuel pump and was unable to find one. I talked to a friend of mine who is a mechanic for a local Chevy dealership .....
For future ref ... y'all might wanna write this down:

For BBC
3-way (in-return-out) fp
AC-Delco p/n 40770 , Airtex-Carter p/n 40770
---------------------------------------------------
For sbc
3-way (in-return-out) fp
AC-Delco p/n 41240 , Airtex-Carter p/n 41240
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Old Aug 17, 2009 | 12:32 PM
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While the return line wasn't specifically designed for pollution control, it did have the effect of reducing the amount of heat generated by the pump, since there was a route for 'excess' fuel to be relieved. That kept the fuel a bit cooler and reduced the tendency to have any boiling of the fuel and/or a vapor-lock situation.
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Old Aug 17, 2009 | 01:14 PM
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Default 3rd line

I too have changed my fuel pump to a Holley mechanical, Like FLYVIPER , 1 in and 1 out. What I did was purchase the fuel filter to a 69 it has the the extra outlet built into it, that way all I did was run a rubber fuel line to the steel return line. Threaded steel lines make a nice clean connection. This worked very well, and vapor lock is non issue on a hot day when traffic isn't moving.[IMG]/http://i818.photobucket.com/albums/zz103/WILLRIV713/Fuellines002.jpg[/IMG]

Last edited by CFD E59; Aug 17, 2009 at 03:00 PM. Reason: adding pic
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Old Aug 17, 2009 | 08:37 PM
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Originally Posted by 7T1vette
While the return line wasn't specifically designed for pollution control, it did have the effect of reducing the amount of heat generated by the pump, since there was a route for 'excess' fuel to be relieved. That kept the fuel a bit cooler and reduced the tendency to have any boiling of the fuel and/or a vapor-lock situation.
Well, I learned something today. Been driving around with the sealed return line and have not had one vapor lock (knock wood!!) and I drive in hot, humid Louisiana summers!

Gonna look at the 69 fuel filter........
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Old Aug 17, 2009 | 11:19 PM
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1971 with Small block ... there are TWO OE pumps ...
3-way (in-return-out) for Quadrajet carbed L48 ...
2-way (in-out) for Holley carbed LT1

?perhaps GM engineers found Qjet required a return while Holley did not?
This makes me think too. Chevy only used the return line on the Q-Jets (read other places that supported this) and not on Holley cars. So that being a fact, wouldn't that mean a non-Q Jet car wouldn't need the return line? I think what I'm going to do is cap the return line and see what happens. If I start experiencing vapor lock issues, I'll try the other routes. It just seems like I shouldn't need it based on not having a Q-Jet (anymore that is).
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Old Sep 2, 2009 | 12:23 AM
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Vetteguy75, what did you use to plug your return line? It almost looks like the rubber hose material, just in some form of a cap. I'm not sure though. Anyone have a good way to plug it?
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Old Sep 2, 2009 | 12:50 AM
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Originally Posted by FlyViper
Vetteguy75, what did you use to plug your return line? It almost looks like the rubber hose material, just in some form of a cap. I'm not sure though. Anyone have a good way to plug it?
My mechanic at the Chevy dealership plugged it. When I looked at it he had screwed a sheet metal screw in the end of the tube and tightened and then used hose clamp on the end and around the screw head to insure it would not back out. It's been like that for at least 8 years and no leaks.
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Old Sep 2, 2009 | 04:52 PM
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Couldn't tell from your picture but are you using a rubber line from the pump to the carb?
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