Fiber Optic Repair ??
Race Director
Joined: Mar 2006
Posts: 14,112
Likes: 28
From: Florida
Find a local Limo repair/builder shop.
They will have miles of the fiber cable probably in different sizes etc and probably sell you what's needed for a few bucks. The stuff is dirt cheap in quantity.
I't easier to repair than crimping electrical wire.
They will have miles of the fiber cable probably in different sizes etc and probably sell you what's needed for a few bucks. The stuff is dirt cheap in quantity.
I't easier to repair than crimping electrical wire.
Thread Starter
Melting Slicks
Joined: Jun 2009
Posts: 2,343
Likes: 4
From: Anderson SC
If I could just FIND a 50' roll of the cable I could take it from there and make my own replacement harness. I have time before the interior is an issue.... but I'd like to have the cable on hand when the day comes. Worst case I can shoot the $100 for a replacement harness that I could make for $20. 
-W
-W
Cruising
Joined: May 2012
Posts: 12
Likes: 0
1968 fiber optic help - would someone kindly help me with a picture of all of the ends of a fiber optic end?
I have the lines, they have a small brass crimp on he ends, and there is a bigger brass tube that looks like it goes over the crimp.
How does it hook onto the console plate? And how does it hook into the lights?
Please advise, and pictures would be helpful.
I have the lines, they have a small brass crimp on he ends, and there is a bigger brass tube that looks like it goes over the crimp.
How does it hook onto the console plate? And how does it hook into the lights?
Please advise, and pictures would be helpful.
Melting Slicks
Joined: Jan 2012
Posts: 3,039
Likes: 504
From: myrtle beach sc
Army
Baddog67, Your shifter plate should have a plastic lense that the rear fiber optics plug into with the brass ferrule ends. There are no brass tubes involved, unless bubba was there.
The headlamp and the front turn signal fiber optics, also plug into the fiber optic headlamp bezel found between the center gauge bezel and your shifter plate bezel. It also has a plastic lens that the brass ferrules plug into. The lines have a color code to them, for left and right. Maybe someone can check their's to let you know what they are.
The headlamp and the front turn signal fiber optics, also plug into the fiber optic headlamp bezel found between the center gauge bezel and your shifter plate bezel. It also has a plastic lens that the brass ferrules plug into. The lines have a color code to them, for left and right. Maybe someone can check their's to let you know what they are.
Race Director
Joined: Jan 2007
Posts: 10,684
Likes: 696
From: Danville Illinois
2025 Corvette of the Year Finalist - Modified
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Back in the 70's we repaired many fiber optics in the assemly plant. The ends need to be cut square. Find a piece of wire that the insulation wil fit snug over the fiber optic. Strip the copper out and make sure the two ends butt up against each other. The shrink tube method maybe sinking into the splice pushing the splice apart and blocking off the fiber optic.
Trick is to find some tubing with id close to your projects od, to encase the butt joint. Have butt connected lots of cable when i worked.
Sample of cutting tools
http://i-fiberoptics.com/tools.php?cat=cutting
Cruising
Joined: May 2012
Posts: 12
Likes: 0
Loup68 thank you for the guidance,
I purchased an entire kit of just the lines from the Internet and it appears to all be there but there were these little brass tubes,malmostlike little fire hose nozzles about 3/4" long.
I have noticed the are clear, amber, and red items for purchase as well as, and two different types of ferrules for front and rear.
The lines are brand new and are marked with tape for location.
I have not been able to locate pictures or schematics to show how they are to be installed, and as mentioned, what other parts I need.
I really appreciate your guidance.
B
I purchased an entire kit of just the lines from the Internet and it appears to all be there but there were these little brass tubes,malmostlike little fire hose nozzles about 3/4" long.
I have noticed the are clear, amber, and red items for purchase as well as, and two different types of ferrules for front and rear.
The lines are brand new and are marked with tape for location.
I have not been able to locate pictures or schematics to show how they are to be installed, and as mentioned, what other parts I need.
I really appreciate your guidance.
B
Melting Slicks
Joined: Jan 2012
Posts: 3,039
Likes: 504
From: myrtle beach sc
Army
Baddog67, Do you have a 1968 AIM? I will have to look at mine. It should show their installation.
There are plastic red and clear, cone shaped lenses that go in rubber grommets that install in the holes in the outer rear tail light housings and also the rear license plate lamp assembly.The front turn signal lamps have larger yellow lenses in a rubber grommet.
The headlamps have the fiber optics thread through the middle of the headlamp wire plugs and are sealed with a small piece of black tubing.I hope that this helps you, some. I will try to help answer your questions, Lou.
There are plastic red and clear, cone shaped lenses that go in rubber grommets that install in the holes in the outer rear tail light housings and also the rear license plate lamp assembly.The front turn signal lamps have larger yellow lenses in a rubber grommet.
The headlamps have the fiber optics thread through the middle of the headlamp wire plugs and are sealed with a small piece of black tubing.I hope that this helps you, some. I will try to help answer your questions, Lou.
Burning Brakes
Joined: Apr 2011
Posts: 975
Likes: 108
From: Phoenix, AZ
Purchased the Fiber Splicer Kit from Lectric Limited. (~ $17.00 + shipping) Some very slick products in this package:
1. A cutter. Instructions are "use the hole only once." Four holes of one size and four of another size.
IMG]http://i1116.photobucket.com/albums/k568/bhk62/P1010468.jpg[/IMG]
2. 400 grit sand paper and glass polisher. Instructions state: add one drop of oil and then make figure 8's for 30 seconds. The ends should then "look like glass."
3. Connect ends together in special brass fitting
While I did get a faint glow on the console, it falls short of the desired result. Instead, I will use the remaning 10' of cable provided in the Fiber Splicer Kit to run the line from the console to the emitter. An unbroken line should provide improved illumination on the console.
Last edited by bhk2; Jul 25, 2012 at 09:34 PM.
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Burning Brakes
Joined: Apr 2011
Posts: 975
Likes: 108
From: Phoenix, AZ
Pics of results with Fiber Splicer Kit--happy with product!
Forwarding one image from practice...apologies for the unsightly fingers in pics.
While I did get a faint glow on the console, it falls short of the desired result. Instead, I will use the remaning 10' of cable provided in the Fiber Splicer Kit to run the line from the console to the emitter. An unbroken line should provide improved illumination on the console.
While I did get a faint glow on the console, it falls short of the desired result. Instead, I will use the remaning 10' of cable provided in the Fiber Splicer Kit to run the line from the console to the emitter. An unbroken line should provide improved illumination on the console.
I adjusted the emitter end and then remembered to apply the brakes. Here's what I see:
Parking light--left side only
Brake light--left side only
Cruising
Joined: May 2012
Posts: 12
Likes: 0
Wow,
Thank you so much for he guidance and pictures.
It appears the little brass things are replacement crimson for the ends. Probably won't use.
I placed an order for the front and rear lenses, two different types if ferrules, a red, clear, and amber cone like piece, and I'll start next week once it all arrives with the install.
I looked through the assembly manual but there are no really clear definitive pictures, but I'll try to figure it out.
Again, your guidance and pictures is greatly appreciated.
Thank you,
I'll try to take some pictures and post tobtry to help the next person on thus Forum....
Thank you so much for he guidance and pictures.
It appears the little brass things are replacement crimson for the ends. Probably won't use.
I placed an order for the front and rear lenses, two different types if ferrules, a red, clear, and amber cone like piece, and I'll start next week once it all arrives with the install.
I looked through the assembly manual but there are no really clear definitive pictures, but I'll try to figure it out.
Again, your guidance and pictures is greatly appreciated.
Thank you,
I'll try to take some pictures and post tobtry to help the next person on thus Forum....
Team Owner
Joined: Jun 2000
Posts: 38,923
Likes: 1,482
From: Southbound
Cruise-In II Veteran
Melting Slicks
Joined: Jan 2012
Posts: 3,039
Likes: 504
From: myrtle beach sc
Army
Baddog67, You say that you have the 68 AIM. Please check the following sheets;
upc 12 A6 sheet H247
upc 12 B10 sheet H266
upc 12 C7 sheet H273
upc 12 C8 sheet H274
These are the only ones pertaining to the fiber optics that I could find. Lou.
upc 12 A6 sheet H247
upc 12 B10 sheet H266
upc 12 C7 sheet H273
upc 12 C8 sheet H274
These are the only ones pertaining to the fiber optics that I could find. Lou.
Cruising
Joined: May 2012
Posts: 12
Likes: 0
EasyMike and LouP68, thank you, I looked at each page and just wish the detail was a little better....
FedEx is arriving today with the parts I ordered and that should help. I also need to go downstairs and look at the console closer, as well as each place the ends plug into.
FedEx is arriving today with the parts I ordered and that should help. I also need to go downstairs and look at the console closer, as well as each place the ends plug into.
Burning Brakes
Joined: Oct 2003
Posts: 836
Likes: 26
From: Harrisburg Pa
fiber optic cable is cheap, buy a roll and replace all of it.
dont buy from the vette places there jacking up the price.
look on ebay or do a google search, i bought 200 feet of the correct size, it just has to be close though not perfect.
http://www.ebay.com/itm/500-Feet-Fib...in_100&vxp=mtr
dont buy from the vette places there jacking up the price.
look on ebay or do a google search, i bought 200 feet of the correct size, it just has to be close though not perfect.
http://www.ebay.com/itm/500-Feet-Fib...in_100&vxp=mtr
Cruising
Joined: May 2012
Posts: 12
Likes: 0
Thank you Tom B1, that looks like a great deal, I wish I saw it before I purchased all of the lines. Fortunately I bought them from someone who was collecting everything they needed to restore a 68' but then chose not to, so they are selling a bunch of parts on EBay.
I need to have the right ends for both sides for every line. DO I need two red ones, and 4 clear ones? Also two amber? Not sure how but I bought 1 of each to get me started..
I need to have the right ends for both sides for every line. DO I need two red ones, and 4 clear ones? Also two amber? Not sure how but I bought 1 of each to get me started..
Melting Slicks
Joined: Jan 2012
Posts: 3,039
Likes: 504
From: myrtle beach sc
Army
baddog67, You only need 2 yellow lens for the front turn signals, 2 red lens for the two outer taillights, and one clear lens for the license plate light. The four headlight plugs do not get any lens, because the headlamp fiber optic bezel lens is color coated for the low and high beams. Red for the high and blue for the low beam.
Advanced
Joined: Nov 2009
Posts: 66
Likes: 0
I had a fun (not) time figuring it out for my '71, the AIM was sketchy. I probably got hosed buying the cable, but I replaced two of 'em. For the rear (license plate), I found some similar cable out of a 70's Caddy, spliced them together and used the shrink wrap. Got lucky, and it's the brightest of those three. If anyone can tell me where I can get a socket for the heater control bulb, I'd really appreciate it as it's what's holding up my putting the console on.
