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Old Sep 5, 2009 | 09:09 AM
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Default Rotors!!!!!

I bought my rotors from a prominent online Corvette supplier. They were not the most expensive ones offered, but they were in my price range at the time. They only have about 3,000 miles on them but I keep getting a rubbing noise from them. I have had to have them turned twice, and now they are making the same noise.

Did I get what I paid for? Has anyone else had this problem with the less expensive rotors? Should I bite the bullet and buy the more expensive slotted rotors?

Oh I almost forgot, 1970 350/300, driver.
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Old Sep 5, 2009 | 10:11 AM
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You don't need slotted rotors for street driving. There is only 035" to machine total on both sides so I would check to see just how much rotor you have left.
I don't know whose rotors you used, but I have used both USA & import without any problems. Are these front or rears?
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Old Sep 5, 2009 | 10:39 AM
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Originally Posted by GTR1999
You don't need slotted rotors for street driving. There is only 035" to machine total on both sides so I would check to see just how much rotor you have left.
I don't know whose rotors you used, but I have used both USA & import without any problems. Are these front or rears?
Mostly the rear. Can rotor be warpped straight from the warehouse?
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Old Sep 5, 2009 | 10:45 AM
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don't you have a warranty claim with only 3,000mi AND having turned them already?

Last edited by Dantana; Sep 5, 2009 at 10:49 AM.
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Old Sep 5, 2009 | 10:50 AM
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I am buying Napa Premium rotors and calipers, pads etc. I have heard good things about them.
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Old Sep 5, 2009 | 11:20 AM
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Originally Posted by Dantana
don't you have a warranty claim with only 3,000mi AND having turned them already?
I probably do, but my record keeping is pretty poor. The little that I drive the car means that 3000 miles was about 4 years ago. Receipts are MIA.
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Old Sep 5, 2009 | 12:50 PM
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Since you bought them on line you may still have the reciept in your email. Also, If they go bad that fast after turning I would suspect another problem (bad bearings, sticking calipers).
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Old Sep 5, 2009 | 01:22 PM
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Originally Posted by Lee H
Since you bought them on line you may still have the reciept in your email. Also, If they go bad that fast after turning I would suspect another problem (bad bearings, sticking calipers).
I guess that those are the next steps. I was kind of hoping that I would not have to tear the thing down again. Might be a good winter project though!
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Old Sep 5, 2009 | 01:34 PM
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Did you check them with a dial indicator after they are torqued on the hub. You will need to put shims between the hub and rotor so they run true on the car. This is a common problem with the corvette, because of the way the caliper is mounted.
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Old Sep 5, 2009 | 03:55 PM
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Originally Posted by gve
Did you check them with a dial indicator after they are torqued on the hub. You will need to put shims between the hub and rotor so they run true on the car. This is a common problem with the corvette, because of the way the caliper is mounted.
Where do I get these shims. I had the run out checked on both of the rear wheels and they checked out ok. I never heard of putting shims in there, but I'm willing to try anything.
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Old Sep 5, 2009 | 06:58 PM
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Some of the foreign made junk that is sold these days is actually made of metal, but I don't think scrap beer cans count when you are making brake rotors. Those rotors probably are made of cheap, low carbon steel (1020-1040 SAE), which cannot be heat treated for adequate hardness, will not wear well, and will warp with any hard use at all. Send them back to the vendor with a big note that they should use them as boat anchors [for their yacht...], as they aren't worth a d@mn as brake rotors. They won't do anything for you, but it may make you feel better.

P.S. Let us all know where you bought them so we don't order parts from them anymore.
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Old Sep 5, 2009 | 07:58 PM
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Originally Posted by gve
Did you check them with a dial indicator after they are torqued on the hub. You will need to put shims between the hub and rotor so they run true on the car. This is a common problem with the corvette, because of the way the caliper is mounted.
I have checked everywhere on the internet and there is no mention of "shims" for the rotors. Where did you get yours?
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Old Sep 6, 2009 | 06:43 PM
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You take a aluminum soda can and cut about a 1" square piece and cut a hole in the middle to fit over the stud. You then torque the rotor and check with a dial indicator, the part of the rotor that is the closest to the inner part of the car needs the shims. Its very time consuming, 1st mark the rotor and move it one stud at a time till you get the best reading than use the shims as needed. You can sometime get it close enough by doing the rotating method. Good luck and have a lot of patients.
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Old Sep 7, 2009 | 04:09 AM
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Originally Posted by 7T1vette
Some of the foreign made junk that is sold these days is actually made of metal, but I don't think scrap beer cans count when you are making brake rotors. Those rotors probably are made of cheap, low carbon steel (1020-1040 SAE), which cannot be heat treated for adequate hardness, will not wear well, and will warp with any hard use at all. Send them back to the vendor with a big note that they should use them as boat anchors [for their yacht...], as they aren't worth a d@mn as brake rotors. They won't do anything for you, but it may make you feel better.

P.S. Let us all know where you bought them so we don't order parts from them anymore.
Last time I checked, our rotors were made from Cast Iron, I don't think steel has very good properties for brake rotors.
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Old Sep 7, 2009 | 09:45 AM
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Hmmm.... I agree that they are "cast" (rather than billet machined)...

From this website: http://www.aa1car.com/library/brake_rotors.htm

BRAKE ROTOR MATERIALS

Another factor that affects rotor performance is the metallurgy of the rotor itself. The metallurgical properties of the iron determine the rotor's strength, noise, wear and braking characteristics. The casting process must be carefully controlled to produce a high quality rotor. The rate at which the iron cools in the mold is critical and must be closely monitored to achieve the correct tensile strength, hardness and microstructure.

If the casting process is not carefully controlled, the iron may not form the proper microstructure resulting in a noisy rotor or one that lacks proper hardness. A rotor that is too hard may crack while one that is too soft may wear prematurely. Again, economy rotors may not be made to the same level of quality as premium rotors.
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Old Sep 7, 2009 | 11:06 AM
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Originally Posted by 7T1vette
Hmmm.... I agree that they are "cast" (rather than billet machined)...

From this website: http://www.aa1car.com/library/brake_rotors.htm

BRAKE ROTOR MATERIALS

Another factor that affects rotor performance is the metallurgy of the rotor itself. The metallurgical properties of the iron determine the rotor's strength, noise, wear and braking characteristics. The casting process must be carefully controlled to produce a high quality rotor. The rate at which the iron cools in the mold is critical and must be closely monitored to achieve the correct tensile strength, hardness and microstructure.

If the casting process is not carefully controlled, the iron may not form the proper microstructure resulting in a noisy rotor or one that lacks proper hardness. A rotor that is too hard may crack while one that is too soft may wear prematurely. Again, economy rotors may not be made to the same level of quality as premium rotors.
I know that I can pay a huge amount and get rotors with slots and everyother bell and whistle. For a weekend driver, how much should I expect to pay for a good solid, dependable rotor?
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Old Sep 7, 2009 | 11:21 AM
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Originally Posted by GTR1999
You don't need slotted rotors for street driving. There is only 035" to machine total on both sides so I would check to see just how much rotor you have left.
I don't know whose rotors you used, but I have used both USA & import without any problems. Are these front or rears?
In 2001 I needed 4 rotors, Auto zone had only 2 at $59.99 each, I went to NAPA and they had the other 2 at $99.00 each both were made by the same company and came in the same box. I went back to AZ and waited a day for them to order the other 2. PG.
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Old Sep 7, 2009 | 11:45 AM
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Originally Posted by Apocolips
Where do I get these shims. I had the run out checked on both of the rear wheels and they checked out ok. I never heard of putting shims in there, but I'm willing to try anything.
http://brakealign.com/. Give then a call. Tell them your experience level and application. They are very helpful and friendly. When I called them, they talked me out of ordering half of what I thought I needed.

Last edited by cowjazz; Sep 7, 2009 at 02:40 PM.
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Old Sep 7, 2009 | 11:49 AM
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Do you know what the rotors are rubbing against? It could be rubbing on the backing plate if the plate got pushed in a little. If they are rubbing on the caliper then the rotor must have a serious warp or, more likely, you might have the front an rear rotors mixed up. They are not the same thickness where they mount to the hub. You should be able to look through the top of the caliper and see that the rotor is spaced half way between each half of the caliper. If not (and it doesn't change as you rotate the rotor) then you have the wrong one on the wrong end of the car.
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Old Sep 7, 2009 | 04:02 PM
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The NAPA Ultra Premium rotors will run you about $60 each, and last time I checked were still made in the USA. Same box and instruction sheet as Bendix brand but different labels on the outside. They do not have the holes for rivets though.
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