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Old Oct 10, 2009 | 09:42 AM
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Default Power steering valve

I have installed a new power steering valve on my 72. When I apply the brakes I hear what seems to be a popping noise. When locating the noise I found that it is coming for the ball joint in the valve. When I apply the brakes you can see that center link move with the joint. I'm guessing that is not normal. I have tightened the castle nut to torque specs so I know that it's not loose and causing the problem. Unfortunately I built the suspension before I rebuilt the drive train so the valve I'm sure is out of warranty. Can it be rebuilt or do I by another one?
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Old Oct 10, 2009 | 10:22 AM
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Yes, it can be rebuilt. It's a little trickey, but not impossible. Jim Shea has a paper on it. You can also buy a rebuilt one from any of the Vette parts suppliers.

Gary
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Old Oct 10, 2009 | 10:33 AM
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i did mine using these instructions , went well, worked good.

http://www.cssbinc.com/images/ads/ho...structions.pdf
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Old Oct 10, 2009 | 10:39 AM
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Originally Posted by Duke94
Yes, it can be rebuilt. It's a little trickey, but not impossible. Jim Shea has a paper on it. You can also buy a rebuilt one from any of the Vette parts suppliers.

Gary
Buy a NEW one, not reman if you do this job. Or rebuild your own.
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Old Oct 10, 2009 | 04:53 PM
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What do you think would have caused the joint to come loose? If you move the wheels back and forth you notice the pitman arm moves but the valve does not. The ball and socket are what move inside the valve.
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Old Oct 10, 2009 | 06:48 PM
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Did you put some grease in the valve before installing it? If it was a new valve it may not have had any grease in it.



Rick B.
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Old Oct 10, 2009 | 08:07 PM
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That ball/stud will move side-to-side some amount. It is only under spring pressure inside the valve...not a 'solid' joint. The side movement in that joint (when you steer in that direction) is what causes the valve to direct pressure to the steering cylinder. A 'popping' noise leads me to believe you have some other joint binding up. If the action of the steering is appropriate to the movement you impart to the steering wheel, the steering valve is not likely to be your problem. Check your idler arm, steering links, and ball joints.
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Old Oct 11, 2009 | 08:52 PM
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What kind of indication do you get when the valve is bad? My 73 seems to oversteer when taking a curve, wants to take off. Not ball joints...checked them already!
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Old Oct 11, 2009 | 09:02 PM
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Originally Posted by manofsteel1
What kind of indication do you get when the valve is bad? My 73 seems to oversteer when taking a curve, wants to take off. Not ball joints...checked them already!
This is a whole other can of worms that is probably not related to this thread. You have to evaluate your rear suspension as well as the front to diagnose handling problems.



Rick B.
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Old Oct 11, 2009 | 09:25 PM
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Originally Posted by SanDiegoPaul
Buy a NEW one, not reman if you do this job. Or rebuild your own.
yep!!..
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Old Oct 11, 2009 | 10:57 PM
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With the manufacturing sources that are available today (China, Mexico, ???), the 'new' P/S valves are not any better than rebuilt ones. At least rebuilt ones start out with good castings! Of the choices available to you, rebuilding the one on your car that has previously worked properly is the best choice (if you can do that kind of work). After that, I would choose to buy a vendor rebuilt unit...but I would take it all apart and check it for proper assembly before installing it.
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Old Oct 12, 2009 | 07:50 AM
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CONTROL VALVE LEAKS

Does your control valve have a zerk fitting? If it does, be very careful that you do not overfill and pressurize the ball stud cavity. Excessive pressure can unseat seals inside the valve and cause a leak.

Original valves had a ball stud seal that had a very small grease purge slit that allowed excess grease to ooze out of the ball stud cavity. Those valves had a zerk fitting.

Later valves were "greased for life." So the zerk fitting was eliminated and the seal had the purge slit eliminated. (Nobody expected "greased for life" to be 30 or 40 years!)

Now you take into account rebuilders who make take an old casting (with a zerk) and install a new ball stud seal without a slit. People that see a zerk automatically put the old grease gun to it. This could possibly unseat the internal seal and power steering fluid leaks into the ball stud cavity.

Jim
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Old Oct 12, 2009 | 07:23 PM
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I found that mine was a rebuilt unit from Muskegon brake and did not have a zerk fitting. I looked at 72LS1's link and found that. It seems, unfortunately, that I got your email Jim too late. I removed the allen screw they put in the valve and replaced it with a zerk and applied grease to it. It sounds like I may have now over greased it. It's pouring rain here so needless to say that I haven't driven the Vette since this weekend when I greased the fitting.
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Old Oct 12, 2009 | 08:06 PM
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Too much grease pressure on the Zerk fitting can result in a fluid leak...as an internal seal can rupture. But I don't think that would cause any mechanical fault with the valve; it shouldn't result in some "popping" noise that you can hear inside the vehicle. Again, did this 'problem' cause any unusual behavior in the steering?
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