Carrier and Side Yokes
Shot peening the carrier is a great idea (be sure to protect the ring gear mounting flange and inner machined surfaces from the blaster), as far as side yokes, I guess if there is no aftermarket, putting the buttons on them and running a Tom's Differential hardend cross shaft will be OK.
I always wanted to find a piar of 80-82 driver's side yokes sometime and double check if 2 of them would work on a 30 spline iron differential spider gear set-up. I think they will work but, may not be any cheaper than Tom's side yokes after you hunt them up. I never have been able to figure out why Chevy went to different length side yokes on the aluminum differentail so you have to hunt up driver's side only for doing a 30 spline conversion on a early iron differential. I do know I would want some 4 speed ones after looking at the auto trans ones, I think they use 6mm bolts for the U-joint straps, how these don't break is beyond me, even in the 305cu/in California Vettes.
For a high HP Vette your fighting a losing battle running even the Dana 44 series aluminum differential. I would go with the iron one if I were planning on any abuse at the Drags or Autocross races.
Shot peening the carrier is a great idea (be sure to protect the ring gear mounting flange and inner machined surfaces from the blaster), as far as side yokes, I guess if there is no aftermarket, putting the buttons on them and running a Tom's Differential hardend cross shaft will be OK.
I always wanted to find a piar of 80-82 driver's side yokes sometime and double check if 2 of them would work on a 30 spline iron differential spider gear set-up. I think they will work but, may not be any cheaper than Tom's side yokes after you hunt them up. I never have been able to figure out why Chevy went to different length side yokes on the aluminum differentail so you have to hunt up driver's side only for doing a 30 spline conversion on a early iron differential. I do know I would want some 4 speed ones after looking at the auto trans ones, I think they use 6mm bolts for the U-joint straps, how these don't break is beyond me, even in the 305cu/in California Vettes.
For a high HP Vette your fighting a losing battle running even the Dana 44 series aluminum differential. I would go with the iron one if I were planning on any abuse at the Drags or Autocross races.















