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I tried to install my TA shims tonight and ran into a problem. I do not have a Hole for the cotter pin in the TA pocket. I found my old shims and they did not have slots on them. They have a bolt hole that the TA pivot bolt went thru. I can not image installing the TAs and shims at the same time.
The ASM shows the cotter key and has a note telling you to put them in from the Outbound side. Since my car is an early 69, I am wondering if this was an engineering change later in the year.
My shims will fit inside the pocket below the opening for the TA.
Should I drill holes in pocket sides noted by the X on the picture? (dbl click to expand) As you can see there was no cotter key.
I went down to our local hardware store and bought a 3/16" diameter drill bit that was 12" long. I think they called it an aircraft drill bit (don't know why!).
Worked like a champ on the 68 so it could run the slotted shims and have them locked in place.
Thanks for the tip on the 12" drill. I used a 3/16 for the outside hole and then used a 1/8 to drill a pilot hole in the inner pocket wall. By using the smaller drill, I was able to position the drill in the center of the shim hole on the inner side.
Problem: The TAs will hit the cotter pin before they bottom out on the bottom pocket lip.
Solution: I am going to use a separate #10-24 bolt to secure each set (inner/outer) of shims, with bolt head inserted from the pocket inside. This should allow free travel of TA to bottom pocket lip.
The cotter pins did clear just barely. I have been snake bit so many times on this car, I am now expecting trouble at every turn.
The TAs & Shims & Cotter pins are all in.
On to the E-brake cable, brake lines, and the rest of the rear suspension.
Hopefully it is down hill from here on out.
Thanks for the help. I would not even attempt this without the forum and its members.
Hello, I have a 69 with holes that I think are for the cotter pin, but I'm not sure. I can't see how to get the cotter pin inserted, and how do you keep it in place? Can someone post a few pics that shows the correct installation with the cotter pin?
Hello, I have a 69 with holes that I think are for the cotter pin, but I'm not sure. I can't see how to get the cotter pin inserted, and how do you keep it in place? Can someone post a few pics that shows the correct installation with the cotter pin?
I found this thread with a few pics, I can see now where the holes need to be.