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Old Jul 5, 2010 | 11:00 PM
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Default Muffler shops?

So I am thinking about getting a new exhaust system for my '80 L48. Now the problem is that I want a dual with no cats. I read somewhere that the shop will not remove the cat. Is this true? I would also want to put the cats back on easily when I need to pass smog or go "off track". Is that possible? Maybe a pipe I can just remove to bolt the cats back on. Btw i live in California if that helps! Thank you!
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Old Jul 5, 2010 | 11:30 PM
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A lot depends on state laws...it may well be illegal for a shop to install a non-cat system when cats are required if they originally came on the car.

If you buy a true dual system from a vendor like Corvette Central, Eckler's, et al, they MIGHT install it for you. Again...depends on state laws and their desire to avoid legal liability.

In my state (The People's Republic of Maryland), once a car is over 25 years old it can be registered as historic, and no longer has to pass emissions testing. Technically, it's a fine line, especially if federal law might enter into it, but I was OK with installing a true dual system on a '78 L82 I used to own. I didn't use a muffler shop...I went to a service station where I knew the owner and tech well and they were happy to do it for me.
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Old Jul 5, 2010 | 11:36 PM
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Well i have a 1980 as well. And i bought a true dual cross member from a 79 vette. Now i also bought a dual exhaust system from Bairs, for a C3 with manifolds. but will have to have the muffler shop make header pipes back. Will post pics when i get it back.
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Old Jul 6, 2010 | 01:51 AM
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I don't know of any muffler shop in Calif. that will break the law for you, your stuck with single exhaust but, you can install a high flow Cat in your Vette. Good luck in your search, and bring cash to pay them off.
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Old Jul 6, 2010 | 05:40 AM
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Have the muffler shop install the CATs; but make the CATs removable. Put flanges on the CATs and mating flanges on the exhaust pipes. That way the muffler shop can say they installed the CATs when they did the work...but you can pull them out and insert "test pipes" when you need to 'test out the system'. (nudge, nudge; wink, wink)
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Old Jul 6, 2010 | 01:06 PM
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http://www.epa.gov/compliance/resour...hsysrepair.pdf

See this document to see what you are up against.
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Old Jul 7, 2010 | 06:30 AM
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Originally Posted by FedorC3
So I am thinking about getting a new exhaust system for my '80 L48. Now the problem is that I want a dual with no cats. I read somewhere that the shop will not remove the cat. Is this true? I would also want to put the cats back on easily when I need to pass smog or go "off track". Is that possible? Maybe a pipe I can just remove to bolt the cats back on. Btw i live in California if that helps! Thank you!
I went to 3 shops for dual pipe installs with no cats and not one would do the job. Here in Washington my car is excempt from smog testing but the shops all said if it came with cats they have to install the same system. Your best bet is flange the cats for easy removal
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Old Jul 7, 2010 | 08:32 AM
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Originally Posted by markdtn
http://www.epa.gov/compliance/resour...hsysrepair.pdf

See this document to see what you are up against.
So from reading this it seems like I would not even be able to get a dual system with two cats installed What the hell do you guys do to get around this? Thanks for all the help.
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Old Jul 7, 2010 | 08:18 PM
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You could always buy after market cats and install them at the collector at the end
of the headers. You will have to replace or modify the cross member for the duals.
Here is what I used on a recent install on my truck, This is not were I bought it from through
its just a link to give you an Ideal.
http://www.hottexhaust.com/Catalytic_Converters.htm
Don't forget to throw in an H or X pipe behind the cats also while your in there.


Hope this helps,

Riggs.
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Old Jul 7, 2010 | 09:41 PM
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Originally Posted by FedorC3
So from reading this it seems like I would not even be able to get a dual system with two cats installed What the hell do you guys do to get around this? Thanks for all the help.
Most shops will not add true duals with 2 cats on their own. Most inspection stations do not enforce this rule. If you take the car in to the muffler shop with 2 cats, they will likely take it from there without a problem-at least here in the South. California may not be so easy, either at the shop or getting inspected. Good luck.
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Old Jul 7, 2010 | 09:49 PM
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FedorC3....

Could you not read post #5??? That's how you get around it...you have the muffler shop put the CATs on your car, with flanges, so that you can remove them later for "testing" purposes. What do you want??? Someone to hold your hand and drive you to the muffler shop?

Sorry, I've had a very busy day... and "spoon feeding" is not my forte.
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Old Jul 7, 2010 | 11:56 PM
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my way of getting around the cats and having cats on.... not exactly legal but its gets the visible inspection great did this on few dodge diesels for straight threw exhaust.

1- go buy 2 cheapy cats.
2- have them installed with muffler clamps or install the exhaust yourself.
3- buy a section of 2.5-3 pipe depending on the size exhaust you placed and your cats the length of your cats you had put on
4- go home remove the cats. using a angle grind cut the welds of the cat do not split the cat inhalf just remove the flanged ends like opening a soup can.
5- beat out all cermic honey comb leave none behind or it will rattle
6- slide bought length of pipe threw the cat.
7- nicely weld back together making sure to try and make it look factory
8- replace and drive happily


and there ya go cat shells but no cats. it passes visible inspection
and trick to passing emissions if needed is do a minor tune up change plugs before you go frsh plugs will burn better cuasing passable emmisions.

hope ya enjoy and i dont get in touble lol
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Old Jul 8, 2010 | 11:03 AM
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Upgrading your Vette from the pellet type cat to a newer one should be worth some HP. You could also probably fit a 3" single exhaust through the Xmemeber by the transmission, then split it into two 2.5" pipes after wards to some open mufflers like Dynomax or Magnaflows for good performance. This would still be able to be done under California law.

Corvette Central has very well priced systems that you can bolt on yourself if your so inclined to do it.
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Old Jul 8, 2010 | 11:56 AM
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Originally Posted by Solid LT1
Upgrading your Vette from the pellet type cat to a newer one should be worth some HP. You could also probably fit a 3" single exhaust through the Xmemeber by the transmission, then split it into two 2.5" pipes after wards to some open mufflers like Dynomax or Magnaflows for good performance. This would still be able to be done under California law.

Corvette Central has very well priced systems that you can bolt on yourself if your so inclined to do it.
So this http://www.parts123.com/parts123/yb....Z5Z5Z50000050G should bolt on easy with no mods, right? Anyone use this system?
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Old Jul 8, 2010 | 05:58 PM
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It's a federal law to not tamper with cat converters. You need a "buddy" in the exhaust business to do a custom dual system for you. If a shop gets caught yanking cats or modifying the OE setup, they could be hit with some very heavy fines.
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Old Jul 8, 2010 | 06:02 PM
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Yes Sir; I used the 2.5 exhaust system from Corvette Central, also used the stainless bands to put them together with. Fit like a glove, installed after market Cats with same S.S. bands. These are all going down one side, because of power seat. The Army vehicles, including the Tanks don't have Cats," Atlas Shrugged ", Where is John Galt ???
Gene
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Old Jul 8, 2010 | 10:03 PM
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So I talked to a guy at a muffler shop and he told me that I wont pass smog even if I have cats on my dual. So I guess ill just order the one from Corvette Central or have one built at a shop. Then when test time comes throw the stock system on. You guys think thats a good idea or am I crazy?
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Old Jul 9, 2010 | 07:57 AM
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See post #10. Yes, you can swap systems each year, but that is a pain. You might try to use a stock system that has been optomized with a better hi-flow cat and good flowing muffler or no muffler. I have had several cars with cat(s) and no muffler.
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