Bypass heater core
Thanx !
The sort of fluctuation the OP is talking about would either point to an air pocket which in all likelihood would've cleared itself after the first drive, or a sticking thermostat as Mike mentioned.
The sort of fluctuation the OP is talking about would either point to an air pocket which in all likelihood would've cleared itself after the first drive, or a sticking thermostat as Mike mentioned.
This will cause the coolant to reach a higher than normal temp before the tstat opens since there is essentially no flow by it.
I too, have the water pump and manifold ports plugged up, but also no internal pump bypass, but use a tstat with bypass holes with no issues.
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Last edited by TERRY CLARK; Jul 15, 2010 at 05:31 PM.

By pulling those hoses loose, you introduced air into the system. It's very possible that you were just seeing the effects of that air pocket working its way through.
Last edited by wcsinx; Jul 15, 2010 at 05:57 PM.

By pulling those hoses loose, you introduced air into the system. It's very possible that you were just seeing the effects of that air pocket working its way through.
I did that.................same thing ! I guess it's time for new thermostat. May just be a coincidence the thermostat took a dump the same time i decided to do the bypass.......Always something, but my motto is...Don't sweat the small **** ! !

By pulling those hoses loose, you introduced air into the system. It's very possible that you were just seeing the effects of that air pocket working its way through.
I'm surprised the overnight burp didnt work. Air can be stubborn and the heater does help with that,try drilling a couple holes in your old therm and see if that fixes it.And don't discount what Noonie said about the bypass being plugged,some people feel compelled to install that little plug in that little hole when the unpackage their rebuilt water pump. Most actually have no idea its there. I've even opened rebuilts that someone has already stuck the plug in the hole.
I'm surprised the overnight burp didnt work. Air can be stubborn and the heater does help with that,try drilling a couple holes in your old therm and see if that fixes it.And don't discount what Noonie said about the bypass being plugged,some people feel compelled to install that little plug in that little hole when the unpackage their rebuilt water pump. Most actually have no idea its there. I've even opened rebuilts that someone has already stuck the plug in the hole.

With the tiny oem hole and an empty engine, it may take 10 minutes for the bubbles to work thru the hole when filling, most people don’t wait that long and end up with the air pocket.
The other common problem is that people take it for the first ride and remove the radiator cap after they return.
Once you top off the rad initially when warm, you don’t remove the cap again. That will break the cycle. Any addition of coolant should be done at the overflow. You can tell by the level in the tank, if the system has taken more coolant, thus purged air.
Generally a litttle hole in the tstat will help circulate heated coolant past the wax pellet a little faster than not in that area and the tstat should open before the engine gets any local hot spots.
Now in the rare case that you are running a water pump with the bypass closed off, then a balanced tstat is recommended that has at least 3 1/8" holes. Prevents local hot spots and possible damage. Available from Stewart Components.
I can't explain it!
just my $.02
A shutoff valve achieves the same purpose as adding plugs. I don't understand why only a few cars see the weird temp spike.
I've installed one on just about every car I've owned including my C5.Good call on the sticky thermostat ! I put on a new one and put (2) 3/16" holes in it, car runs cooler that ever ( so far ). Coincidence it went south when i installed the plugs !
I'm going to use the manual over-ride valve for the windshield wiper door (below the steering column). I have the long L-88 hood so the valve is disconnected. When my wife is in the car, I need to be able to adjust the temperature (she wears a sweater or jacket in the car even in the summer here in Florida - she likes the house at 80+). What I'd really like is a dual temp system so we could both be comfortable.
All four connections are 3/4-inch but I had no trouble getting the 5/8-inch hose connected. It'll be out of sight right next to the heater core connections

















