When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
I am changing my brake pads for the first time...new to me C3. Is there a way to install the new pads without removing the caliper. The manual talks about pushing back the pistons with some tool. I cant get any tool like two screw drivers in there and stick the new pad in at the same time. Am I missing the trick?
Im not sure that You can get the brake pads out without removing at least one caliper bolt then rotating the caliper upwards to clear rotor. The problem will be that the brakes always have a slight bit of pressure on them so they will always want to close slightly making it slightly difficult to hold them open enough to slip over rotor.
It's easy if you have a wide putty knife (~5"). Just pull the pin and pull the first pad out. Before the pistons close the gap to the rotor, push the putty knife in to hold the pistons back and then insert the new pad between the putty knife and the rotor. The new pad will wedge the putty knife towards the pistons and drop right in. Repeat on the other side.
Note: If the old pads were really thin, the push back of the pistons may cause some brake fluid to overflow the MC reservoir. It will help to pull some fluid out of the MC down about 3/4" from the top of the MC before doing this.
I pull the calipers like others because it's easier. However, when I'm pulling the calipers I pull them about a 1/2 inch up and with a dial indicator I measure the distance between the pads. Once measured I pull the calipers off and change out the pads. I then cut a 1X4 block of wood to 3" long and a little wider (0.010") than the distance I measured between the pads and use this block to hold the pads open while I slip the caliper over the rotor. The rotor pushes the block out as the calipers are lowered. The block has worked great on all the disk pad jobs I've done.
Why on earth would you pull the calipers to change the pads? They load from the top. Just pull the pin and slide them out.
To put them back in a keep a piece of sheet metal around that's about the same width as the pads and about 4 inches high. I just slide it in pull the pistons back and slide the pads in.
If you need a tool to push the pistons back on your C3 Vette, then it's time for new calipers!
I use someting simmilar to the tool that terry82 linked too. You slide that down between the piston and pad. You then pull the pad out and the piston will stay where it is. You then slide the new pad in.
I have also used a small prybar (screwdriver) to push the old pad against the pistons untill they were all the way in. I can then pull the old pad out and slip the new pad in before the pistons push out too far.
Rember to push the pistons in straight. If they get cocked they can mess up the bore and it will cause a leak.
If you have a lot of pad wear, pushing the pistons back in the caliper (in order to make room for the new, thicker pad) can back-fill the master cylinder. Make sure that there is "room" for the fluid or use a turkey baster [or whatever] to remove some fluid so there is no spill-over when the M/C cover is removed.
I am changing my brake pads for the first time...new to me C3. Is there a way to install the new pads without removing the caliper. The manual talks about pushing back the pistons with some tool. I cant get any tool like two screw drivers in there and stick the new pad in at the same time. Am I missing the trick?
Just for reference this is the tool but the putty knife method works very well.
If for whatever reason you do pull the calipers, I load the pads in place and put an appropriate sized socket between them to hold them in place. Then as you put the calipers into place, the socket simply rolls out from the pressure against the rotor.