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1981 Brake Pedal Too Low!

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Old Oct 23, 2010 | 01:13 PM
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Default 1981 Brake Pedal Too Low!

Ok, I've replaced the 4 calipers and Master because my brake pedal went almost to the floor (engine running). Engine off it held nice and firm about 1/2 way down.
I replaced everything because I did not feel safe stopping. I did find slight leakage out of the rear of the old master and thought I found the problem, but no improvement - pedal still very low with lots of $$$ and time invested. Brakes have been bled multiple times and no air.
Any thoughts?
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Old Oct 23, 2010 | 01:17 PM
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Make sure you have the correct Master. Bore dia and the depth of the push rod hole in the center of the piston. Compare it to the one you took off.

Gary
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Old Oct 23, 2010 | 01:53 PM
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Originally Posted by Duke94
Make sure you have the correct Master. Bore dia and the depth of the push rod hole in the center of the piston. Compare it to the one you took off.

Gary
Everything looked identical and the master I took off was the original. I wish I had bought a slightly longer push rod, but it shouldn't need that. The brakes used to feel fine. Very frustrating!
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Old Oct 23, 2010 | 03:19 PM
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Found this on-line for '68 - '82 C3 Vettes:

13 Lubricate and install the brake pedal rod connection clevis pin and cotter pin securely.

14 Back off the jam nut, and then spin the threaded brake pedal rod (in or out) of the clevis to adjust the brake pedal height as desired (9/16 and 7/16 wrench).

15 Double check for appropriate thread engagement at the clevis (8 thread minimum), then tighten down the brake pedal rod to clevis jam nut (9/16 wrench needed).

Adjust the brake light switch to match the revised pedal height if changed from stock .

13 implies there is an adjustment. i looked under the dash and didn't see anything between the wire bundles and heater flow vents.
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Old Oct 24, 2010 | 02:33 PM
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It's not the booster is it? If the master was leaking from the rear, that would get brake fluid on the diaphragm of the booster, and it might be leaking. If everything else is correct, bled and adjusted correctly, you might look at the booster...
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Old Oct 24, 2010 | 02:36 PM
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Did you bench bleed the master cylinder?
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Old Oct 24, 2010 | 03:41 PM
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Originally Posted by Avette4me
Did you bench bleed the master cylinder?
Possible Bingo!
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Old Oct 24, 2010 | 06:57 PM
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Originally Posted by paul 74
Possible Bingo!
if you did not, you have introduced a lot of air in the system... save yourself a lot of headaches and get a power bleeder...its a great way to do it, and for me the only way....
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Old Oct 25, 2010 | 03:01 PM
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Originally Posted by pauldana
if you did not, you have introduced a lot of air in the system... save yourself a lot of headaches and get a power bleeder...its a great way to do it, and for me the only way....
You can purchase an inexpensive bench bleed kit for the MC. Works great. Motive Power Bleeder is the way to go as well for bleeding the calipers. I had the same problem last year and narrowed down my issues to an incorrect MC (Different ones for manuals) and rotor replacement.
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Old Oct 25, 2010 | 04:48 PM
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you can check your booster by shutting engine off and pulling main vacum ,line off it. it should make a noise like air rushing. master still has to be bench bled even with vacum bleeder i would think, but dont bottom the cylinder out stop just before the bottom.
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Old Oct 25, 2010 | 05:02 PM
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Originally Posted by Vette79C3
Motive Power Bleeder is the way to go as well for bleeding the calipers. .
yup... i agree....
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Old Oct 25, 2010 | 06:53 PM
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I am assuming you have power brakes.

I had the exact same issue when I bought my vette.
Problem was the power booster.
Replaced outer seal which was leaking, but still had issue...
Then found problem with the inner seal on the shaft.

But in pulling the booster apart several times, several of the lock tabs fatigued and broke. Ended up replacing the booster.

Has been fine for 15 years now.
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