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Difficult getting in gear

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Old Nov 14, 2010 | 05:47 PM
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Default Difficult getting in gear

My '81 with a 4 speed Muncie and a Centerforce clutch is getting harder to get in gear. Didn't used to be that way til more recently. It shifts thru the gears OK when moving, but if it's left in neutral for any time, it takes a strong arm to get it in any gear and it grinds going into reverse. Tried adjusting the clutch both ways w/ less and more freeplay but seems to make no difference.
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Old Nov 14, 2010 | 05:52 PM
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Check the ball stud in the block to see if it has backed out.
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Old Nov 14, 2010 | 07:51 PM
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Originally Posted by ...Roger...
Check the ball stud in the block to see if it has backed out.
Do you mean the ball stud in the bell housing? I didn't put this clutch in- recent purchase- po's "mechanic" did. Been some issue with a lot of pedal effort- eps. for a Centerforce clutch. Centerforce says the geometry wasn't checked when it was put together.

If the ballstud is backed out, will that put pressure on the disc even with say the linkage disconnected causing these symptoms?

It is missing the boot, so I can see the ball stud in there. Not sure what it should look like if it's backing out, and is there anything I can do without tearing the tranny out if that's the case? Thanks.
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Old Nov 14, 2010 | 07:57 PM
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No I'm talking about the stud in the side of the block that the clutch cross-shaft pivots on , just above the oil filter.
If the ball stud backs out and leans over the travel of the clutch linkage will be diminished and will cause grinding and hard shifting.
Your condition just sounds like your not completely disengaging the clutch.
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Old Nov 14, 2010 | 08:09 PM
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No I'm talking about the stud in the side of the block that the clutch cross-shaft pivots on , just above the oil filter.


OOPs. I get it now.

If the ball stud backs out and leans over the travel of the clutch linkage will be diminished and will cause grinding and hard shifting.

I've had the cross-shaft out recently but didn't notice that the stud was loose- didn't really check that either.

Your condition just sounds like your not completely disengaging the clutch.

I agree- I'll check it next time I get it in the garage. Thanks.
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Old Nov 15, 2010 | 10:01 AM
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Another possibility is that the disc is not moving freely on the input shaft.
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Old Nov 16, 2010 | 11:10 AM
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The problem is that the clutch is not releasing fully. Now you just have to figure out why.

-Mark.
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Old Nov 16, 2010 | 09:51 PM
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Default Two thoughts come to mind. One, the throwout bearing face is worn out;

and not moving the clutch fingers enough to disengage the clutch. Do you hear a different noise in neutral with the clutch depressed than when not depressed? Whatever the cause, everything heats up and expands just enough to not disengage to keep from grinding. When moving, it's easier to slip into gear than from a stop; you can upshift without pushing the clutch in at all if you're careful. Everybody here is right to a degree: something has changed the travel of the clutch fork or the movement of the pressure plate surface. Or just maybe the clutch slave cylinder needs rebuilding because it's not extending enough push at the fork. That's my bet.
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Old Nov 17, 2010 | 08:00 AM
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Assuming the clutch adjustment is good and you do not have any lost motion in the pedal linkage, I would be replacing the pressure plate and probably the disk as well.

The clutch can become overheated from hard use or driving with a bad clutch adjustment (too tight = slippage and then HEAT). This will cook the pressure plate so much that it warps. Then the disk never fully releases and you get grinding into reverse (no synchro) and difficulty getting into forward gears as the forward synchros fight the dragging disk when you try to put it in gear.

Years ago I was fighting this exact problem. After THREE TIMES IN ONE DAY removing - checking - reinstalling the clutch, the speed shop took my clutch parts and bolted them all together on the bench. Once assembled on the bench you could easily see where the diaphram fingers were now warped and would cause problems that only showed up when it was fully assembled. Looking at the pressure plate sitting loose on the bench by itself, it would look 100% normal.

-Mark.
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Old Nov 17, 2010 | 06:16 PM
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Originally Posted by stingr69
Assuming the clutch adjustment is good and you do not have any lost motion in the pedal linkage, I would be replacing the pressure plate and probably the disk as well.

The clutch can become overheated from hard use or driving with a bad clutch adjustment (too tight = slippage and then HEAT). This will cook the pressure plate so much that it warps. Then the disk never fully releases and you get grinding into reverse (no synchro) and difficulty getting into forward gears as the forward synchros fight the dragging disk when you try to put it in gear.

-Mark.
That's sounding more and more like what I've got- warped clutch/heat. Bought the car recently and realized how little freeplay they had in it after driving it 1600 miles home- that and the clutch effort is REALLY high for a Centerforce which is why I have been monkeying with the linkage trying to make it easier. Centerforce says the geometry probably wasn't checked when they assembled it and it probably has the wrong fork ball stud.

Thanks
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