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Old Jan 9, 2011 | 09:31 AM
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How to rebuild a 79 Headlight actuator
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Old Jan 9, 2011 | 09:49 AM
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ZIP has some technical articles;

http://www.corvettemagazine.com/2002...s/lights-1.asp

click continue to move through the steps.

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Old Jan 9, 2011 | 10:11 AM
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In the last picture shouldn't the big end of the seal go on the shaft first?
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Old Jan 9, 2011 | 11:22 AM
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Hi pete,
They seem to be indicating that the seal rolls over itself as the rod moves in and out. The rod doesn't slide through the seal, it rolls it.
That's what I think.
Regards,
Alan
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Old Jan 10, 2011 | 10:11 AM
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Appears to be a conflict between two articles on corvettemagazine.com on how to install new actuator seals. Here are the photos from those articles showing the seal being installed:



The left photo is from the article linked to above in dannyman's post, the right photo is from this article:

http://www.corvettemagazine.com/body...both-open.html

Will someone who's done this repair please chime in an tell us which is correct?

Thanks!
Jerry
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Old Jan 10, 2011 | 10:15 AM
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The right side picture is correct.
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Old Jan 10, 2011 | 10:18 AM
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Originally Posted by 78IndyPace

Will someone who's done this repair please chime in an tell us which is correct?

Thanks!
Jerry
The one on the right is correct. Installing the seal as per the left photo would be impossible.
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Old Jan 10, 2011 | 10:47 AM
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Originally Posted by Mike Ward
The one on the right is correct. Installing the seal as per the left photo would be impossible.
Originally Posted by petes74ttop
The right side picture is correct.
Hi Mike & Pete,

THANKS!

Last edited by 78IndyPace; Jan 10, 2011 at 10:50 AM. Reason: Added Pete's quote
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Old Jan 10, 2011 | 08:13 PM
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thanks for the help. and quick replys. now to find the time to do it
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Old Jan 22, 2011 | 12:29 PM
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Originally Posted by 78IndyPace
Appears to be a conflict between two articles on corvettemagazine.com on how to install new actuator seals. Here are the photos from those articles showing the seal being installed:



The left photo is from the article linked to above in dannyman's post, the right photo is from this article:

http://www.corvettemagazine.com/body...both-open.html

Will someone who's done this repair please chime in an tell us which is correct?

Thanks!
Jerry
I know i'm late to this, but I am doing this today. The left photo is the way my orignal ones are.
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Old Jan 23, 2011 | 09:50 AM
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Originally Posted by twinpack
I know i'm late to this, but I am doing this today. The left photo is the way my orignal ones are.
Don't know how to solve your dilemma. Zip, Willcox, & Corvette Central all show a single actuator set for all C3 years, including 1968, so I can just guess that the seal may have been redesigned at some point but the unit's form, fit & function remained the same for all years.

I would go ahead and install your new seals as shown in the RIGHT hand photo above, then test your actuators with your vacuum pump BEFORE reinstalling in your car. If the the rods move correctly and they hold vacuum in both the extended and retracted positions, you're good to go. Just my 2 cents.

Good luck!
Jerry
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Old Jan 23, 2011 | 10:01 AM
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Originally Posted by twinpack
I know i'm late to this, but I am doing this today. The left photo is the way my orignal ones are.
I'd pay money to see a picture of that.
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Old Jan 24, 2011 | 07:58 AM
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Originally Posted by Mike Ward
I'd pay money to see a picture of that.
Here's a few pictures. I already started one headlight rebuild but have not touched the other.

[IMG][/IMG]
Working on this one. I left the seal in place to prevent paint from getting in.


This is what I started with.

[IMG][/IMG]
Hopfully you can make out the seal in place.

[IMG][/IMG]
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Old Jan 24, 2011 | 09:47 AM
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Originally Posted by twinpack
Hopfully you can make out the seal in place.
I can sort of see it. Bubba has visited your car, please take the opportunity to install it correctly. Neither sealing surface will be located correctly with it in backwards.
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Old Jan 25, 2011 | 01:00 AM
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Originally Posted by twinpack
Here's a few pictures. I already started one headlight rebuild but have not touched the other.

[IMG][/IMG]
Working on this one. I left the seal in place to prevent paint from getting in.


This is what I started with.

[IMG][/IMG]
Hopfully you can make out the seal in place.

[IMG][/IMG]
Not to be knit picky but it seems the pics got pretty blurry.
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